Introduction: Ender 3 Upgrade Part 3 1MM Nozzle

Hi All,

Ender 3 has a build volume of 220 x 220 x 250 mm, I have never printed anything that was close to 250mm tall. With a 0.4mm nozzle, it would take days to print a functional model this tall.

Based on several youtube videos, 0.6 mm or 1mm nozzle are good options. So I bought both 0.6 and 1 mm nozzles for my Ender 3. To my surprise, cura does not have a proper profile for a 1mm nozzle. and none of the youtube videos has a good reference point to start.


In this instructable, I will share how I created a profile and learnings. This is not the best profile, but a great starting point to start tweaking

Supplies

  • Ender 3
  • 1mm Nozzle
  • spanner set (6mm and 7mm)

Step 1: Changing Nozzle

  • From the menu, heat up the nozzle to 190 degrees
  • Using a spanner remove the original 0.4mm nozzle
  • Remove boden tube
  • Fix the new 1mm nozzle
  • Insert boden tube

Step 2: Cura Profile

  • Open Cura, select 1mm nozzle and select 0.32mm height default profile
  • Start editing the fields directly
  • Layer height: 0.5mm
  • 50% of the nozzle width
  • Initial Layer Height: 0.5mm
  • 50% of the nozzle width
  • Wall line count: 1
  • We do not want to have walls too thick and waste filament
  • 1mm width is strong
  • Top Layers: 2
  • Bottom layers: 2
  • Printing temperature: 210 (for PLA)
  • We want the filament to melt faster, some might ask to increase this to 230 degrees
  • I found 210 as good starting point
  • Retraction: 4 mm
  • One will have to tweak this based on their printer.I found this value a good starting point
  • Print Speed: 40mm/s
  • Need time for the filament to melt, reduced speed helps
  • Infill: as low as possible, I used 5%

Step 3: Testing

  • Best way to test a new profile to its limits
  • I used a horse model to print
  • The print time was reduced from 1 day 12 hr to 7 hrs
  • Based on my observations
  • My initial retraction was set at 6mm, which caused gaps at the start of every layer
  • Stringing at 215, but at 210, was lesser
  • Good print quality with few under-extrusions and bubbles
  • the imperfectness of 3d printer are enlarged


Step 4: Conclusions

  • 1mm nozzle is good and fast for vases, boxes, etc
  • For organic shapes, a 1mm nozzle is not recommended
  • Finner details will not be visible

Do share your experience with bigger nozzles