Best to polish clear cast resin?
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1) If you don't have a powered buffing wheel, there's a drill attachment you can get at Home Depot/Lowe's/etc. that holds small diameter buffing wheels. It's not very expensive at all, and works very well.
2) They also sell a variety of polishing compounds there. Check the back of the package for the right combination to use on plastic/resin.
3) You can also use a felt wheel in a Dremel for jewelry-sized pieces, but not as effectively for larger pieces.
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If you use sandpaper, you'll need to go to VERY fine grades--like 10,000 or 12,000 grit.
In addition to the Novus plastic polish previously mentioned, you can also try toothpaste, that is a very fine mildly abrasive polish. You can often find Novus in auto parts stores too, since it's also used for getting scratches out of convertible top windows.
Finally--and you can even try jumping right to this step--try dipping them in Johnson's Future floor polish. (It's also called Pledge with Future Shine or Johnson's Kleer in some parts of the world.) A great tutorial is here: www.swannysmodels.com/TheCompleteFuture.html
Good luck!
Curtis
A Dremel buffing attachment would, very likely, be the best option for low-cost, though I have noticed that they do not tend to last long. A polishing compound, in my experience, does not do well with plastics.
If there must be absolutely zero mistakes and as close to zero material taken off as possible, I recommend not using a polishing compound, sanding the imperfections out to the order of 400/1200 grit sandpaper (depending on how much you care about your buffing wheels) and then buffing the piece.
The Dremel buffing wheels also have the added advantage of being able to reach into places a 'normal' buffer could not - you can even use a pointed-tip Dremel felt attachment (with polishing compound...ick...) to reach inside of deep, or thin cracks.
You get the main marks out with abrasive paper, then work down to finer and finer grades, ending at least at 1200 grit wet and dry.
I would think it takes a fair amount of elbow grease - either from a buffing cloth or a power tool: buffing wheel (large) or small dremmel sized.
Using a small amount of buffing/polishing compound used to remove swirls from car paint scratches, apply to the item, then buff the crap out of it. Be careful not to overheat the object. Some plastics cloud up when you heat them.
All about progressively finer and finer abrasion until the grooves you polish are smaller than the wavelength(s) of light so as to not distort the light shining through.
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