Does anyone know the best way to drill into a circular saw blade?

i am making a folding knife and i am using a cut part of a circular saw blade as the blade and i have tried using quite a few drill bits and some other things but it still isn't working, i also really don't want to spend a lot on a new drill bit, but i might spend mabye $10 on one but that would be the most

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Dec 1, 2010. 2:18 PMrickharris says:
Yep anneal it - or the part you want to drill. You could try a diamond drill slow and remember to lube it.
Dec 2, 2010. 10:38 PMsteveastrouk says:
Diamond isn't appropriate on steel - and hideously expensive anyway. A carbide drill will work, and a cobalt steel drill MAY work, but like Aeray said, its surprising that the body of the blade is that hard.
Dec 4, 2010. 4:01 AMsteveastrouk says:
Keep the drill sharpened, keep it lubricated, and run it slowly - assuming you're drilling ~1/8" (3mm), about 500RPM.

Steve
Dec 1, 2010. 2:05 PMsteveastrouk says:
If you can fidn out what steel was used, you can get a better idea of a procedure, but the way to do it is basically:

Anneal the blade, heat it to dull red, then bury it in DRY sand until it cools down.

Drill.

Reharden. Heat red hot, quench in ice-cold water, stirring vigorously to stop steam forming against the steel.

Heat to ~180 C - this is steel dependent, and also depends how hard/tough you want the steel afterwards

Steve
Dec 2, 2010. 2:26 AMrickharris says:
Alternative if your outsourcing the hole making is to find somewhere that does EMS
Dec 2, 2010. 12:46 PMsteveastrouk says:
EDM ?
Dec 3, 2010. 2:14 AMrickharris says:
sorry typing issues today! your right EDM
Dec 1, 2010. 6:23 PMcaarntedd says:
Go to a workshop or factory that does metalwork and ask them if they have a plasma cutter, and if they can chop a hole in it for you. While you're at it, measure up the blade and get them to cut as many holes as you need in the right spots to make multiple knife blades from the saw blade to save you coming back in the future. It would take all of about 2 minutes and they may do it for nothing. Maybe you can make the guy a knife in exchange for a few minutes of his time.
Dec 2, 2010. 3:19 PMaeray says:
A metal shop MIGHT even be able to punch it, for a cleaner hole. I'm actually surprised that a (I'm assuming carbide-tipped) blade would be that hard, out in the "field".

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