How can I solidify a papercraft?

I want to make some props, and I've stumbled upon the idea of papercraft. Now I'm thinking of making it solid, only using paper as the substrate. I think I should simply cover it in clay, but I figure the Instructables community probably has some tricks up their sleeves. So. Anybody have some nifty tricks, or better materials to use to make a papercraft real sturdy? Maybe even making some costume armor :D
Hope I can get into the prop-making/cosplay community!

FoolishSage12 months ago
There are dozens of instructables and other tutorials out there of making armour and other props starting with paper (commonly pepakura). I haven't done any myself but if i recall correctly the paper is reinforced with fibreglass, resin and filler before being sanded down and painted. I've seen a video of a guy making a helmet (cant recall if it was halo or ironman) reinforcing it and then standing on it to show how sturdy it had become!
4lifenerdfighter (author)  FoolishSage12 months ago
Nice! Thanks for that idea. Standing on it and it surviving is just the strength test I'm looking for. Anybody else have ideas other than fibreglass, resin, and filler, or more specific "filler" material?
For best results use the search box top right. Pepakura will get you quite a few hits.
This isnt the one i was talking about earlier but seems to have what you need:
4lifenerdfighter (author)  FoolishSage12 months ago
Yes, I have searched and gotten ideas. However, I thought it would be fun to get a discussion going on what people like the best.
rickharris12 months ago
How solid.

Paint with GRP polyester resin

Paint with PVA (White) Glue this dries clear.


paper and PVA make a very strong laminated material.

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