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I'm also looking for one to replace the crap electronics in my $300 kinesis contour keyboard. It's the best in the world, but it could be much better; the market for keyboards in this price range is just too small.
Check out the Arduno Mini; the chip has onboard usb, and they have made it silly easy to send keystrokes to an attached PC. Of course you'll still have to do some programming and wiring of your keyscan matrix.
Oops, I meant the Arduino MICRO. i.e. the one with on-chip usb:
A Better ThinkPad USB Keyboard Adapter
How to make a wireless mechanical keyboard
Arduino based Electronic Queuing System
Extra inputs for Arduino with a keyboard
Make a USB NES Controller
How to Make PS2 Keyboard Read Display system Based on Arduino
Keyboard key limit work around
Arduino + PS/2 Keyboard controlled LED Flasher
How to make a USB youtube controller
Posted:Feb 2, 2009
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