Mini Bike Chain Adjustment Trouble?

I recently bought a bunch of pocket bikes all in good shape but all had some sort of problem.  I took the best parts off of them and made one extremely nice bike.  The one problem I am having with it is that the chain likes to come off.  There is a bolt connected to the back axle that tights and loosens and slcks or tensions the chain.  How do I find the "butter zone" where it isn't too loose to come off, and it is too tight to come off?  The two sprockets are lined up really well, but they are a little off.  Would it be possible that that was the problem?  When I say a little I mean like so small its less then 2-3 mm from drive sprocket to driven sprocket.

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30 answers
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Oct 16, 2009. 8:15 PMRe-design says:
If they are not aligned perfectly the chain will have a tendency to come off even if perfectly tighened.

Align the sprockets.

If the sprockets are getting worn out the chain will have a tendency to come off also.


Dec 4, 2011. 1:36 PMTSC says:
Some pocket bike frames are bent in on some spots right from the factory!
Dec 7, 2011. 1:46 PMTSC says:
Also do you still have the pocket bike? and if you do how do you like it?
Dec 8, 2011. 5:20 AMTSC says:
hmmm yeah I have one of those engines in a eleictric razor mx500 dirtbike ( well I guss it not eleictric any more!)which was turned in to a mini chopper cause of probems ran in to when putting the engine on and hooking the chain up to the rear wheel! That thing is fun to mess around with! So did you ever finsh that custom bike? If you did can I see picture of it?
Dec 8, 2011. 2:23 PMTSC says:
Ohh that stinks! Those 1963 Ford Fairlane 500s look sweet !Yeah that sounds good to post a few 'ldles on the car. Yeah I'm thinking about trying to put other engine in it so it will be a two engine mini chopper but first I got to look at my wallet lol! Heres a picture of me on the mini chopper I still need to do some work on it.
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Dec 13, 2011. 3:30 PMTSC says:
How do you think I should hook up the two engines?
Dec 14, 2011. 6:09 AMTSC says:
ohh ok yeah I was not sure if they had to be the same engine or not wasn't sure.Here is a picture from cam2 on pocketbikeplanet on what he did this is what maybe I will do!
chopper.jpg
Dec 15, 2011. 10:46 AMTSC says:
Could you do a quick drawing of it? I get most of your saying. The drawing does not have to be great just something smiple.
Dec 16, 2011. 6:07 AMTSC says:
Thanks
Dec 20, 2011. 11:03 AMTSC says:
Ok sweet oh by the way thanks!
Dec 24, 2011. 1:48 PMTSC says:
Hey Thanks! I did not think the pictures and stuff would look like that! Thanks!
Dec 9, 2011. 9:27 AMTSC says:
yeah it would be easyer! But I think I would rather learn how to do a two engine on bike! Yeah I've seen that chainsaw bike but I don't think it moves because I have never seen a video of it moveing!
Dec 7, 2011. 1:41 PMTSC says:
Yeah that does not sound like that was factory done! lol
Oct 17, 2009. 8:23 AMRe-design says:
If there are bolts on both sides of the rear axle you can align the rear sprocket from there.  Loosen or tighten the one on the opposite side to align the pulley after you have got the right tension on the chain.
Oct 17, 2009. 5:35 AMStew2 says:
I think its the sprockets being out of alignment causing the chain to jump as well... It spins really fast when your at speed. Depending on how the sprockets attatch (does the back one bolt to a hub?) you should be able to shim it... Moving the front sprocket would be a little trickier as on most full size motorcycles it slides onto a splined shaft. Hope you get it sorted out cause that is one sweet looking mini!
Oct 17, 2009. 12:51 AMlemonie says:
You want the chain to move about an inch on a full scale bike, so I'd guess this chain is half the length and you want half an inch of movement (up/down between the sprockets)?
Make sure the rear wheel is aligned correctly

L
Oct 16, 2009. 10:29 PMBurf says:
I think Re-design is right, the sprockets aren't aligned. I rode bikes for many years and have dealt with similar problems several times.
Adjust the rear wheel to take out all the slack in the chain across the top of the sprockets. Remove the front sprocket cover so you have access to it.
Using a straight edge, (a 2 foot level should do it on a pocket rocket)  hold it against the face of the chain on the top of the sprockets, down the full length of the chain, from the back of the rear sprocket to the front of the front sprocket.  The chain should touch the straight edge for its its full length. If it doesn't, the sprockets aren't properly aligned.
I don't know on your particular bike if it uses shims or an adjuster nut to correct alignment but whichever it is, correct the alignment so the chain is straight, re-tension it and you should have the problem fixed.


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