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Simple designs for DIY home biogas generation?

A friend of mine is working in Sri Lanka at the moment on a biogas project.  Part of the remit is to improve the design of a village-scale rural digester of the "buried concrete tank with a lid" design (as pictured below), by tweaking the operation in terms of feedstock, water:feedstock ratio, temperature and so on.

The other task is "to design an efficient and neat anaerobic digester to market to middle class families."  I say "DIY" because making these of simple and widely-available materials is clearly preferable to involving lots of expensive parts.

Collectively we seem to have a good deal of expertise on similar subjects- biodiesel, algae growing and so on, so I wondered if anyone knows enough about biogas to be able to comment on whether a simple design (possibly something like the Appleseed biodiesel processor) could be practical.  Any lateral thinking on how to overcome the limitations of small batch processing would also be great.

chinaBiogas.jpg
12 answers
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Jul 19, 2010. 2:47 PMaeray says:
Here is a great, simple, and cheap place to start:
http://www.afrigadget.com/
I'm thinking about building one myself.
Jul 23, 2010. 1:27 PMaeray says:
Thanks for the "Best". As for the conversion question, I would suggest making a new "Answers" posting...
Jul 24, 2011. 10:38 PMtomtriglone says:
Your input feed and what you want to use the outputs for (outputs will be both Biogas and undigested solids) will determine what type of digester design you need. A digester or processing unit that will suit Sri Lankan farmers with cow dung and rice husk won't be suitable for middle-class families for example.

Cow dung, for example, can be digested in a simple one-stage digester, similar to the one you have shown. Rice husk can't be easily digested by bacteria, and is more effectively processed by gasification (see www.huskpowersystems.com).

One of the things you haven't mentioned here would be how the undigested outputs are extracted and then used. The solids after digestion are still rich in nutrients and can be used as fertilizers directly applied, or input to a worming-compost setup.

You also mention converting a gasoline generator to run on methane, I presume to produce electricity. Piping methane generated from a biogas process into generators introduces several complications such as scrubbing the biogas for water and sulfur content (both of which will damage and corrode your engine), and pressurizing the gas input. Driving a diesel engine with methane gas is actually not so complicated once you have installed expensive systems to do your cleaning.
May 18, 2011. 5:24 AMbigsprings0069 says:
One of the problems that I have found with Biogas is that there is water in it. There would have to be some form of water capture so that the gas will actually combust to power a generator. Another issue would be the composition of that Biogas, not all gas has the same chemical amounts. For example, methane can be between 50 and 80 percent of the total volume of gas which creates a somewhat large explosion hazard. The holding tank would have to have some form of AAV to allow expulsion of the gas if pressures exceeded a certain amount dependent on the actual chemical composition of the gas.
Thanks for the diagram. Have you thought of any enzyme additive to speed up the process of decomposition?
Jul 19, 2010. 2:26 PMlemonie says:

Could you define the specific problems that need to be addressed, or is this an "any ideas for improvement, there must be some" question?

L
Jul 23, 2010. 11:23 PMlemonie says:
You've probably got good advice on this by now. L
Jul 19, 2010. 5:51 AMsteveastrouk says:
A key question is what volume of feedstock do you NEED for a "middle class family" and what IS the feedstock. The REPP organisation offers some very helpful information and discussion groups for some pointers.
Jul 19, 2010. 12:25 PMblkhawk says:

Visit Victory Gas Works

You will learn of alternative methods for burning biomass to produce energy.
Jul 19, 2010. 9:51 AMrickharris says:
I understand that in china the human effluent from 3 people produces enough gas to light and heat their single room office.

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