What is the easiest way to make a wooden sword?

null

5 answers
sort by: active | newest | oldest
Apr 4, 2009. 9:17 PMCameronSS says:
A few months back (November) I was assigned the task of making swords for a production of The Nutcracker. This may not be the easiest method, but it worked, and stood up to quite a few swordfights.

I had a stack of old boards available to use, they weren't standard size, but they were close to 1x4s. First I made a pattern by cutting a piece of 3/4" styrofoam to the same size as the board, drawing out a sword on it, and cutting it out. I then traced my pattern onto the board and cut it out with a sabersaw. I then used some scraps of something (forgot what, some old lumber) to make rectangles with holes in them, which slid over the handle and onto a little shelf on the blade, forming a hilt. After I made sure they fit, I pulled them off, sprayed the handle and the hilt black, and the blade silver (aluminum), and glued the hilts back on.

The pathetic diagram below shows roughly the shapes I used. The dashed lines show the hole in the crosswise hilt, which slid up onto the shelf on the back of the blade.
sword.png
Apr 6, 2009. 1:10 PMCameronSS says:
The same method can be used, just modify the shapes.
Apr 5, 2009. 5:17 AMwilcurt says:
I'm almost done with a new instructable on wooden swords.

Pro

Get More Out of Instructables

Already have an Account?

close

PDF Downloads
As a Pro member, you will gain access to download any Instructable in the PDF format. You also have the ability to customize your PDF download.

Upgrade to Pro today!