rectify electricity before transformer?
I want to build a capacitive spot welder and a capacitive discharge cutter in an all in one device. To charge the enormous capacitor rapidly (1.5 farads in my case), I need a very high current power supply. I'm using a modified microwave transformer that was rated at 1kw, and it is now modified so that it outputs 12 volts AC at around 80 amps (probably less because of losses). This must be rectified to charge the capacitor.
Assuming a perfect transformer (for arguement), it would have:
120volt, 8.34 amp input
12volt, 83.34 amp output
the following is with full bridge rectifiers, assumed voltage drop: 1.4v
If the power was rectified before the primary, the loss on the bridge rectifier would be: 11.67 watts
If the power was rectified after the secondary, the loss on the bridge rectifier would be: 116 watts
huge difference
so once again, the final question is: Does rectified input of a transformer = rectified output? Does the 120hz pulsed dc (as opposed 60hz ac) matter? Could this setup charge a capacitor?






























Visit Our Store »
Go Pro Today »




What you are talking about is NOT standard practice for building a POWER SUPPLY. But you are building something different.... You may
want to look into using a FERRO-RESONANT transformer. They put-out
an almost SQUARE WAVE... but it's output needs to be RECTIFIED still. Also, the
transformer will put out AC not DC if you rectify the input.... but your
output will be 120 Hz not 60Hz. I suggest you seek advise from someone
who knows electronics as a designer. You will need some method of
LIMITING the amperes or you will destroy your diode rectifiers without
some method of limiting current. Perhaps a few 100 watt bulbs in
parallel with EACHOTHER... but in SERIES with the charging capacitor
would do it... Be carefull working with this could be VERY dangerous.
I just thought I'd mention this for the sake of accuracy. However, I agree entirely with the previous replies, it would be far more efficient and effective if you rectify after the transformer.