70,000psi -- $500 in Foam -- $300+ Model -- Hand Carved NACA Duct -- HPV 2007 Sneak Preview
This is the "flagship" of the project, it looks pretty but is all function (last year we showed in our race performance how well it works). It's our vehicle's fairing.
The foam - Cut on a water jet
Indexed with 2X4's
Half currently glued together with spray on adhesives
These are the first steps to make a positive male mold in order to form a negative female mold in order to cast the outer shell that is the fairing.
Oh, and I have a how to on cutting NACA duct molds coming soon!