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Fan made Iron Man suit is pretty freakin' great

Anthony Le is such a fan of Iron Man that he built his own War Machine outfit. Based on concept sketches from before Iron Man 2 hit theaters, Le's suit has a motorized faceplate that flips up and down and a spinning Gatling gun on his shoulder. It's an amazing build and took Le a month to make at a cost of $4,000. Great job!

Le, a fitness consultant, studied some concept sketches of the suit posted on the Internet. He used thin, high-impact urethane for the armor, cutting it into plates and joining them with some 1,500 rivets and washers. He sculpted a clay helmet mold and then used a liquid resin mix to create the final product. But that was just cosmetic work. He also added a small servo motor that opens the faceplate, as in the movie, and built a gun out of pipes and a motor. LEDs in the eyes and chest-plate further add to the illusion.

You Built What?! A Real Iron Man Suit



ironman_1.jpg
71 comments
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Mar 15, 2011. 3:00 AMtk1055 says:
One of his ex-buddies has come forward and has given the costume world the skinny on how these suits were done.

First off, the helmet was NOT made by Lee, It was made by Nate, who was a friend of his, and Lee has since stolen the mold from the individual and has sold substandard copies from it.

Second, the suits are not made from any "high impact urethane" they are indeed made from rubbermade trash cans available at any walmart. $4000 dollars to make that is a lot of bunk. Master Le learned of this armor method on The Dented Helmet, and is not the originator of the idea.

Third, Master Lee is a known rip off artist as is seen here
http://www.therpf.com/f24/has-masterle-cheated-you-96508/
http://www.therpf.com/f9/masterle-iron-man-sales-issue-thread-93282/
http://www.cosplay.com/showthread.php?p=3629836#post3629836
http://www.therpf.com/f24/behind-cosplay-secrets-unveiled-108995/
Sep 23, 2010. 1:45 AMtk1055 says:
http://www.therpf.com/f24/has-masterle-cheated-you-96508/
http://www.therpf.com/f9/masterle-iron-man-sales-issue-thread-93282/
http://www.cosplay.com/showthread.php?p=3629836#post3629836
You guys may want to read these. Very enlightening info in regards to Master Le
Sep 23, 2010. 10:53 AMMichelMoermans says:
Man that guys seems like a total jerk now. also explains why he didn't want to share the way he made the suit. Probably the suit has many faults itself but he covered it up or something....
Sep 23, 2010. 2:19 PMtk1055 says:
He photoshops the hell out of his pictures
Aug 2, 2010. 5:55 AMBillBiker says:
Would be a GREAT kids costume for upcoming halloween!!! Congrats and very awesome job!
Jul 29, 2010. 10:53 PMDehLeprechaun says:
that is bad @$$
Jun 15, 2010. 6:28 AMHonus says:
It's pretty neat. Anyone wanting to make their own Iron Man suit should check out this place- http://www.siwdat.com/
May 17, 2010. 1:14 PMBiohazard1194 says:
I  wouldn't mind an 'ible just for the minigun!  :P
Seriously, though, that is pretty freaking awesome.
Jun 15, 2010. 6:25 AMHonus says:
Here you go- http://www.restrainingbolt.com/tutorials/pages/minigun/minigun_tutorial.html
May 20, 2010. 12:27 PMEirinn says:
The minigun shouldn't be too hard, in theory you could make most of it in silver painted pvc pipes that are glued together - for the rotation you could use a small DC motor or a servo depending on the rotation type :3

This guy did an amazing job though!
Jun 4, 2010. 7:36 AMzascecs says:
Pretty damn good...
May 24, 2010. 8:36 PMmac.maniac77 says:
 Seriously I have done the math and tests I could add to it and make it fly as well as put motors on the joints and be able to power it and fly even better... but I ran out of funding on the tests... at least the math holds strong
May 24, 2010. 8:28 PMmac.maniac77 says:
 if I told you I could make him fly would you believe me or be interested?
May 23, 2010. 6:08 AMnocturnalin says:
That is definitely awesome!!  ...UMMMMM.. But now what?
May 19, 2010. 7:45 PMprodo123 says:
Too much free time?
May 21, 2010. 4:52 AMOblivitus says:
If people listened to everyone who said that we'd still be living in caves hitting each other with sticks.
May 20, 2010. 2:18 PMLithium Rain says:
Yep.
May 20, 2010. 2:10 PMMichelMoermans says:
I agree with this point.

"Time is to all people the same but how that person choses to spend it is up to him"

What one man calls a timewaste is another mans hobby.
So this guy wanted to make an ironmansuit and another man wanted to go to church or watch tv or study something they are interested in.

I generrally use this as an argumentation. Most people don't have a good comeback on it. (ofcourse someone is going to prove me wrong and do a great comeback but I look forward to it :D)
May 20, 2010. 12:24 PMEirinn says:
That's one comeback i have to remember! I usually just reply with "i did it because i could" it's the ultimate reason.
May 20, 2010. 12:53 PMprodo123 says:
BZZZT! Wrong answer. I'm not American, and I certainly do not watch 153 hours a month of TV. I have school to worry about...
May 20, 2010. 2:18 PMkelseymh says:
The sort of person who makes the original comment usually misses the point :-/
May 20, 2010. 2:19 PMLithium Rain says:
It's not making money?! What a waste of time.
May 20, 2010. 3:20 PMprodo123 says:
Point exactly. It's sorta useless, all you do is wear it. You can't really do anything with it.
Jun 1, 2010. 8:13 AMthe_burrito_master says:
But be extremely proud of yourself and he could sell that for n known amounts of money.

There's more to life than money ,money doesn't matter when you're dead.
May 21, 2010. 6:14 PMEvil Mime says:
Your very right Fungus.....he can do alot with that wonderful costume and make what it cost him to build it PLUS more just by going to conventions with contests in them with cash as prizes....who knows someone may also wish to pay him to make them one maybe in another color who knows. But costuming is big money esp if you can produce something with such great detail. Spending your time wisely and doing what you want is how we've gotten the best inventions to make our lives easier.
May 20, 2010. 4:47 PMcaitlinsdad says:
 I'm afraid that is the same viewpoint that many take about knex projects.  I'm sure there is some Latin phrase to describe this situation.
May 20, 2010. 5:01 PMNachoMahma says:
.  Are you thinking of knexus tempus wastus?
May 20, 2010. 6:20 PMprodo123 says:
i mean, knex projects don't really take that long and people usually have the pieces already. So virtually the cost is $0 and the time taken is around, 1-2 hours? and the guns actually shoot, some shoot BBs, unlike the gatling on that suit.
May 20, 2010. 10:27 PMkelseymh says:
"Usually"?  Only if they purchased them.  Oh, wait, sorry, their parents purchased them, so you're right, the cost is zero.  The time taken is a couple of hours, and the result?  Worth exactly what it cost.
May 21, 2010. 1:36 PMprodo123 says:
still, better than spending 4 grands and a month building this. Would you rather spend that much on a useless suit, or zero dollars and a couple hours on a useless gun? Pretty much they're both toys.
May 22, 2010. 2:08 AMEirinn says:
I'm not sure you get the point of creativity and project based solutions. As i see it you only see the end result, which, while pretty impressive probably hasn't been the point all along.
In most cases the evolution of the project is the reward itself, not the goal. This guy has probably learned a lot by doing this and enjoyed every second of it. While it may seem useless to you please think about the following:

I've had a little hobby for electronics for months and i've learned quite a lot by building small funny projects. I never thought i would use it for anything - ever, other than maybe fix a broken tv remote.
Well i couldn't have been more wrong - a few months ago i was about to go down with stress because i couldn't find an internship spot for my education. It was impossible, i couldn't find anything (we kinda have a shortage). Then suddenly a solar cell company was searching for a web developer with, get this, "an interest for electronics and how they work". I got the spot almost immediately and it let to a tight knit collaboration project that not only saved my arse in terms of internship location, but also has future potential (read: money).

I'd really like to stress out that the goal probably wasn't the point of this project to begin with (i don't know the guy, but that's how it usually works). The process itself has given him a shatload og new knowledge that can be put to use in multiple situations (repair, production, services and customizing to name a few).
The goal has given him widespread fame and support, he's helped hospitalized kids and most likely he's won -something- off the cosplay prizes.
The fame itself can be good for him if he's searching for a job, sure no-one is looking to hire a guy dressed in an ironman suit - however just him doing this can make an employer say "damn that guy got patience and creativity and he fits the job description  - just the guy i need i my company).

I suggest you go have fun with your knex gun now, i'm sure someone will be pleased looking at it over webcam :)
May 21, 2010. 6:30 PMcaitlinsdad says:
 Luke, did you feel that? It seemed like a thousand souls on the Knex homeworld were annihilated and let out a collective *groan*.  
May 21, 2010. 7:13 PMKentsOkay says:
Indeed, even the bucket of them I have forgotten in my closet felt the sting...
May 21, 2010. 2:25 PMJayefuu says:
Sorry but that suit's so much better than anything you can make out of knex. The only thing that I've seen that comes close it that mitre saw.
May 21, 2010. 2:10 PMkelseymh says:
Looks like I was right in the first place.  Have a nice day.
May 21, 2010. 2:15 PMNachoMahma says:
.  <snicker>
May 21, 2010. 7:22 PMprodo123 says:
sure the suit looks a lot better. but no ones willing to pay 4 grands for it (except extreme comic book fans)
May 21, 2010. 8:02 PMNachoMahma says:
.  There is only one suit, how many buyers do there need to be? Seems to me that just one would be enough. I'm guessing that, as long as the money is green, whether or not the buyer likes comic books is unimportant to the seller.
May 21, 2010. 8:18 PMprodo123 says:
i meant the parts you need to build the suit. No one would pay 4 grand for them, not to mention a month's worth of time gone by.

And I think the seller would care if the buyer was planning to light it on fire and get rid of it once and for all.
May 22, 2010. 2:09 AMEirinn says:
As i remember a few months back some nut bought a specially shaped cornflake for more than 5000$ off ebay, flew in and collected it himself.
May 21, 2010. 8:33 PMNachoMahma says:
> No one would pay 4 grand for them, not to mention a month's worth of time gone by.
.  Isn't that stance rather difficult to maintain when someone has done that? Whether or not you or I think the project is worthwhile is unimportant.
.
> And I think the seller would care if the buyer was planning to light it on fire...
.  What would lead you to believe that? If, as you speculate, he's not doing it for personal satisfaction, why would he care what the buyer did with it?
May 22, 2010. 8:01 AMprodo123 says:
ugh. tired of this "thread". Let's just say that you have your views, and i have mine.
May 22, 2010. 8:19 AMNachoMahma says:
.  Woot! You do get it!
May 21, 2010. 7:47 PMLithium Rain says:
See, there's more to life than money. 
May 20, 2010. 4:22 PMNachoMahma says:
.  I think she forgot to append </sarcasm> to her msg. :)  Maybe not.
.  This is a DIY site and most ppl do things for the fun of doing them. Not many here do it for the money (and few of those that do are making a living at it). "Because I can" really is a very common motivator amongst Iblers.
.  I wouldn't spend the time, effort, and money to build the Iron Man suit, but it's still a very cool project and took a considerable amount of creativity and skill to accomplish.
May 21, 2010. 6:32 AMLithium Rain says:
> I think she forgot to append </sarcasm> to her msg. :)
 
Oh! Yeah. Thanks for pointing that out. I'm still not fluent in Stupid.

May 21, 2010. 12:01 PMNachoMahma says:
.  You used to be a nice kid ... until you started hanging around me. :)
May 21, 2010. 12:23 PMLithium Rain says:
>sobs<
May 21, 2010. 7:16 PMKentsOkay says:
 >pats reassuringly on the back
Don't worry, to some of us you will always be nice :D
May 20, 2010. 6:40 PMknex_builder_freak says:
O.o
May 19, 2010. 10:08 PMXOIIO says:
Holy crap! I want one! That is so cool!
May 18, 2010. 1:45 PMaeryn21 says:
hah!  Le's a pretty cool kid and, albeit having a bit of an ego due to his iron man work, is my current cosplay idol.  We were actually right next to each other in the Starfest contest lineup, and as soon as i saw he was in my division, i relinquished any chances of winning (I was Madame de Pompadour from Doctor Who).  while he doesn't really show off his construction technique to the greater public, he does show off to his friends sometimes.  i got to see a bit how the whole thing works.  its way shiny.


May 19, 2010. 8:10 AMjeff-o says:
Then tell us!!!  Please??
May 18, 2010. 7:01 PMcomputer_guy says:
Holy cow.. that's impressive..
May 18, 2010. 6:03 PMbowmaster says:
I saw this in PopSci magazine. I didn't know he made it freehand, I assumed he used CNC or a laser cutter.
May 18, 2010. 9:19 AMHaunted Spider says:
Unfortunately, Le has refused to comment on how he made any part or piece of his project on every forum he has posted pictures to. He will however be featured in Popular Mechanics in June and reveal some of his techniques. Hopefully we can learn a little bit there.
May 18, 2010. 10:09 AMHaunted Spider says:
Thanks for the correction. I didn't realize the magazine article had been released. I missed that above.
 
It is unfortunate that he did not reveal more information. I agree that sharing an idea is a great way to tell about the dedication it took to create such a masterpiece. I have created costumes myself, not to that degree, but I always enjoyed telling people how I did it as it was a sense of pride for what I accomplished and I loved hearing suggestions to make it better.
May 18, 2010. 10:48 AMjeff-o says:
I don't see the point in keeping such information private unless you're planning to sell it commercially.  He could immortalize himself by describing the "Anthony Le Method" of armor fabrication.
May 18, 2010. 6:05 AMjeff-o says:
Oh, I hope he took lots of photos of the process!  Quick!  Someone contact him and tell him to write an instructable.
May 18, 2010. 12:11 AMKryptonite says:
I broke the link!
May 17, 2010. 7:03 PMcowscankill says:
 The detail... just.. look at it...
So shiny, so beautiful...
May 17, 2010. 3:12 PMMr.Sanchez says:
BIG BOYS TOYS...
May 17, 2010. 2:04 PMteyson says:
 Amazing!!! I want one!!!
May 17, 2010. 12:40 PMkcls says:
Pretty awesome. I like the rotating gun barrel and how the mask goes up and down.
May 17, 2010. 12:38 PMnjschott says:
That is awesome! The amount of detail in that is crazy.
May 17, 2010. 12:32 PMM.C. Langer says:
HOLY SH...!!!!  IS THE MORE MOTHERF... THING IN THE WORLD!!!

Sorry, but IT'S AWESOME!!!!!!!!!!!!!

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