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Light Years aka Gandahar man of metal costume

I've bin wanting to do this project for awhile but I don't have the skills to do it. There is a movie called "Light Years or Gandahar". In this movie I want to make light weight costume of the "Men Of Metal".
I'd like if someone would give me tips on costume making, like in, foam armor. I would even except commissions if someone would like to take the task.
I will supply screencap's of the Men Of Metal.

Picture of Light Years aka Gandahar man of metal costume