What would you like to do with a laser engraver?
I've recently seriously looked at what they are capable of.
I saw a few demo's at the Maker Faire and I got a little Aztec calendar at the Epilog booth. The detail these laser engravers are capable of is amazing.
http://www.flickr.com/photos/xaminmo/40206881/
This just instantly opens up a lot of doors in ideas and making things. Craft Technology Lab a group from Colorado had a verry cool booth. Besides the wearable e-textiles peices they had fun laser cut kinetic sculptures. A little twist of a crank and it spun a ball balanced on a seals nose and waved his tail. The sliceforms were another amazingly designed laser cut project. Imagine larger scale peices with cushions! Could make every furniture peice in your house!
Anyhow here is their page, they had a lot more laser cut kinetic sculptures at the faire though that arent on the webpage.
http://l3d.cs.colorado.edu/~ctg/Projects.html
Myself some of the things I'd make is ships and airplanes frames.
Remember this burning man peice?
http://www.home.earthlink.net/~traubleaux/link.jpg/temple.jpg
Wouldnt be too hard tracking down who has the files on their computer. With a litle manipulation you'd have a minerature model of it.
I'd have to make my familys home. Scale replicas of things you own is always fun.
With a laser cutter your xmas and b-day gift ideas are set for life.
I saw a few demo's at the Maker Faire and I got a little Aztec calendar at the Epilog booth. The detail these laser engravers are capable of is amazing.
http://www.flickr.com/photos/xaminmo/40206881/
This just instantly opens up a lot of doors in ideas and making things. Craft Technology Lab a group from Colorado had a verry cool booth. Besides the wearable e-textiles peices they had fun laser cut kinetic sculptures. A little twist of a crank and it spun a ball balanced on a seals nose and waved his tail. The sliceforms were another amazingly designed laser cut project. Imagine larger scale peices with cushions! Could make every furniture peice in your house!
Anyhow here is their page, they had a lot more laser cut kinetic sculptures at the faire though that arent on the webpage.
http://l3d.cs.colorado.edu/~ctg/Projects.html
Myself some of the things I'd make is ships and airplanes frames.
Remember this burning man peice?
http://www.home.earthlink.net/~traubleaux/link.jpg/temple.jpg
Wouldnt be too hard tracking down who has the files on their computer. With a litle manipulation you'd have a minerature model of it.
I'd have to make my familys home. Scale replicas of things you own is always fun.
With a laser cutter your xmas and b-day gift ideas are set for life.

















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Cardboard: Raster photos into painted cardboard, cut out faces, letters, shapes for art, signs, baby decor. Cut out sections for small furniture/home decor projects...
Stahl's Cad-cut heat activated material: Continue to design t-shirt that I could heat press onto shirts, bags, hats, blankets...I would need a nice heat press though,an iron just doesn't cut it.
Wood: Skateboard decks, maps, wall art, picture frames, child animal toys, beautiful inlay signs using differnt types of wood, children's letter blocks, door stops, scrabble tiles with fresh typefaces, house address numbers...the lists goes on and on!
Acrylic: Light shades, Wall art, Candle stick holders, coasters, picture frames, napkin rings, night light covers, chilren's mobiles, small desk organizational products...
Packaging foam: Faces, logos, kids toys, baby wash sponges...
Plastic: Neck tie holders (to prevent your tie from flapping in the wind), name tags, signs, wall art, cutting boards, more picture frames, more inlay work...
I'd make stencils, magnetic things to rival those "Support our Troops" ribbons, masks for sandblasting (I'd need sandblasting equipment) and painting. Sandblasting stuff onto beverage bottles is way cool!, small candle shades out of wood, jack-o-lanterns, cutout cookies, sandwiches, pizza, jello, cheese, lunch meat, brownies, rolls, etc., cell phones, fabrics, leather bands, rubber, christmas snowflakes, custom cut post-it notes, business cards, journal covers, notepads, mousepads, small pillow cusions for the little baby, label my electrical control box for my house...and I could keep on going. The possibilities are endless with a laser machine in my hands!!!
http://s37.photobucket.com/albums/b182/Nikojin/Movies/th_RealGenius2.jpg
Reprap
Hektor
Using it to build something like the Fab@Home fabber would also be great as the chassis is primarily constructed of acrylic......you could probably even modify that chassis design to make a small NC mill that could create circuit boards and wax models.
http://www.fabathome.org
What can be done with the "Laser"
This is what I intend to do with the "Laser" if I win it. If I don't win, I hope that others will find inspiration in this and make some really neat stuff.
First and foremost, if I win, I promise to always make quotes with my fingers whenever saying the word "laser", like Dr. Evil does.
3d not so rapid prototyper
I would like to use this "laser" as a not so rapid prototype maker. By cutting each layer out of cardboard or plastic and then gluing them together using guide pins, I can make 3d shapes. I have experimented with this before and I made a Geneva stop gear just to see how it worked. check out what this is here. It took forever cutting the card used with an exacto knife and was hard to get really tight tolerances. I have not tried it since but would love to get back into it.
Mold making
I think it would be cool to make molds out of cardboard or plastic in the same way I suggested making 3d parts. Then you too could make a lame sculpture like this that looks like how HR Giger would make an alien ducky ;P
A really neat thing is that you would not need any glue. Just stack all the sheets on the alignment pins and clamp from top to bottom. Fill with your favorite material, plaster, wax, resin etc and then pull off the paper a couple sheets at a time. The positive could then be used to make further molds in sand or something else and you could end up with a metal part from paper. Awesome!
The resolution and finish will be determined by the thickness of the material, thinner paper equals finer finish but means more work.
The pages could be numbered by the "laser" as they print out so they don't get mixed up.
Fabric
I am curious what the "laser" would do to cotton or nylon? Probably it will just catch on fire but it would be cool to singe designs onto T shirts. It would also help my sewing if I could cut out fabric shapes or at least mark a pattern on them.
Anodized aluminum
Rock climbing carabiners could be done very fancy. I have made gifts in the past by writing peoples names on them in a nice font and engraving them (on non structural parts) I could do some awesome stuff with the engraver. Even the cheap little keychain biners could be given some gusto!
Food
You may already know that I enjoy working with food, imagine cherry tomatoes with faces on them, killer pancakes with portraits or cool pictures, hot dogs with paisleys tattooed all over them, the sky is the limit, everything in my fridge will fear the "laser"!
Jack-O-Lanterns
I know that you are saying- no way will a pumpkin fit inside this thing! What if you cut out a "face plate" in the front, you would probably have to shave it way down to thin it out. You could cut some amazing art out of it and then fit it back into the pumpkin (like you do with the top)
In Conclusion
Lets be honest- If I win this "laser", I am going to probably stick anything in it that will fit and that the instructions don't explicitly say not to stick in, like ABS, PVC or pets (all not allowed). This would be sooooo much fun to play around with.
This is obviously not a legally binding statement but I pledge to post photos of the "laser" work (if not full instructables) at least once a month (probably more for the first while) for a minimum of a year (again, probably more)
I have no intention of giving money to charity (that idea has been taken) but I love to help people and if you showed up at my door with some material and a flash card I would likely just let you use it. In fact, A friend and I who both have some cool tools but not enough space were bouncing around the idea of making what we called a "tool pool". We would rent a small industrial shop and pool our tools with a few other like minded individuals. I know you guys have some similar things in California but this idea is unheard of where I live. This would allow the "laser" to be used by lots of people.
I can only see one downside to winning and that is when my wife sees the electricity bill from the "laser" running almost constantly. I will probably have to learn how to make jewelry and somehow engrave it on the "laser" to appease her. (I know it won't engrave metal but I'll have to figure something out)
You can't imagine how bad I want this "laser". (maybe you can, just think about how bad you want it and multiply by ten) My friends are getting sick of hearing about it.
I think it's really amazing that there is a contest for something like this as a prize. Someone (hopefully me) is going to be very lucky in just over a month. Thanks
I've actually met Paul Gerber- he's a world record holder in watch/clock manufacturing and his work is absolutely amazing. The store where I work is one of only two in the country that sells his watches. My boss just got back from a trip to Europe where he visited Paul's little shop and said it was just incredible how many steps/processes it takes to make one of his handmade watches. The really amazing part is that he has something like 30 t o 45 sets of custom tooling for each watch- all of which he himself constructed. At one point I was lucky enough to obtain a really nice Swiss Bergeon watchmaker's lathe but I ended up selling it last year because someone offered me a lot of money for it and I couldn't afford to turn them down. It was the smallest/coolest lathe I've ever seen.....
Paul's website is here:
http://www.gerber-uhren.ch/index.htm
The only drawback to the kind of work that I do is that it's really hard on your eyes- I've recently developed a Blepharal spasm in my right eye.....
http://www.flying-pig.co.uk/mechanisms/pages/geneva.html
http://www.instructables.com/id/SXZPY8DF0H63N2Y/?comments=all&sort=#CCPZ3HSF0ZSTEFO
You make a good point here. The prize laser is a CO2 laser that is primarily designed to work with materials specifically designed for laser engraving or cutting. These machines are most commonly used in the trophy and engraving businesses as well as some fabrication businesses. Everyone should be aware that you just can't grab ANYTHING and stick it in the machine and blast away. Not only will some types of plastic produce dangerous fumes, some will produce fumes that will eat the coatings off the lens and mirrors (NOT covered by warranty!). These machines WILL work great when engraving anodized aluminum, acrylic plastic, engraving plastics as found at http://www.rowmark.com/laser/Laser_Engravable_Materials.asp. Additionally, the machines will cut paper, cardboard, cloth, balsa wood, 1/8" or maybe 1/4" plyood, acrylic plastic, leather etc. NOT any kind of metal. Plastics like ABS and PVC should not be cut as they will produce very bad gases. Naturally things like foamcore won't work since the paper surface will cut fine but the foam innards will melt. While people can obviously put just about any kind of material into a laser engraver/cutter materials that are not specifically designed for lasering can damage the machine and/or your health. If you have no experience with these kinds of machines, you might do well to get copies of trophy and engraving magazines such as Recognition Review, A
&E or Engraver's Journal and learn a bit about what laser engravers are designed to do before skydiving without a parachute. Please feel free to ask any quesitons about these machines.