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2 meter flying RC starship Enterprise

2 meter flying RC starship Enterprise
To boldly go where no airship has gone before... an indoor flying sculpture of the starship Enterprise.

It's not a representation of a particular version of the Enterprise, but an "artist's impression" of the yet unappeared Enterprise Z (Z from Zeppelin) .

Check out the video to see how it moves around:


I made it for the occasion of the BVC participation at the 20th F.A.C.T.S. convention in Ghent, October 23-24, 2010. The BVC or Belgian Voyage Club is the Belgian Star Trek fan club (www.bvc.be). And it's flying again at the 21st F.A.C.T.S. convention in Ghent, October 22-23, 2011.

In this Ible I explain how I made the construction. I also explain the main principles of the build of a vectored thrust propulsion (propellers moving in the direction you want thrust) and tail motor steering. The exact solution is however depending on what RC-components you have available.

Thanks for the votes in the Autodesk Kinetic Sculpture Design Contest!
 
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Step 1Materials

Materials

It is quite possible to make blimp envelopes yourself, but I never reached the helium tightness of industrially made balloons. Also the “valve” used by commercial balloons is hard to match in ease of use and tightness. Therefore I based my project on ready made balloons:

Two Zeppelin NT foil balloons, available at the webshop from the Deutsche Zeppelin Reederei.

A 52” blimp envelope, as common for toy RC Blimps. I actually used a 52” x 37” version with extra load bearing capacity. This allowed to add more trimming weight and removing it to compensate for helium loss over time.

A 36 or 38” round foil balloon (as sold for toy RC “flying saucer” blimps or large decorative balloons).

About 2 to 3 m2 of balloon foil (I used a type with one side in white, matching the main hull, but a silver coloured Enterprise Z would look great too).

The last to items could be replaced by an "Amazing Indoor Anti-Gravity Flying Disc", if you can find one.
Similar flying discs are available, but these are smaller and come in colourfull prints not suited for this project.

99%+ pure helium for maximum buoyancy. For small quantities I find it cheapest and easiest to have my balloons filled at the local balloon shop. Balloon Surprise in Drongen gives excellent service.

Construction material:

Some extruded polystyrene sheet (mostly known under the brand name “Depron”, about 0.5 m2 of 5-6 mm thickness and 0.5 m2 of 3 mm thickness.

about 3.5 m of 2 mm diameter glassfiber composite rod (as available from kite shops) or, even probably better probably about 1.5mm carbon composite rod.

Polystyrene contact glue. The clear type is preferred, but as I didn't have that available some camouflaging was done at the end with white acrylic paint.

Some superglue

Clear cellotape, wide and standard

Thin double sided tape (the carpet fixing type).

A printer and paper (as light as your printer accepts is best, but I used ordinary office paper)

About 50g of plasticine as trimming weight (no play dough, as this tends to dry out and lose weight)

Propulsion and control:

The propulsion and RC components should be under 40g. I used an 8g parkflyer receiver, three 6g micro servos, an extra motor from such a servo, a 10g LiPo battery and three 6.5 diameter indoor airplane propellers. To that I added , two small gears with a 1 to 3 ratio (4 is even better), some 2mm diameter carbon rod (a piece of 20 cm and one of 40 cm), an a extra small micro switc and about 2.5 m of the thinnest isolated electric wire I could find.

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31 comments
Nov 14, 2010. 9:00 AMrcsuperhero says:
Neat! I like unique flying projects! I wish the disk part was more to scale (larger)
also check out my flying man rcsuperhero see him on youtube

Im a big star track fan!
Dec 10, 2011. 8:13 AMthe dashing hero says:
*trek*
Nov 14, 2010. 12:10 PMplayer2756 says:
Cool, but i was really expecting jet motors...
Nov 14, 2010. 7:39 PMroland985 says:
Or warp drive, Hehe
Aug 12, 2011. 11:13 AMspizman says:
Then how about Trans-Warp?
Nov 15, 2010. 1:18 AMroland985 says:
Just Impulse then?
Nov 15, 2010. 2:17 PMplayer2756 says:
still very awesome
Apr 11, 2011. 9:09 PMbabylon5 says:
That was cool video. I am into RC flying so that RC Starship enterprise rocks!
Jan 15, 2011. 3:24 AMbongodrummer says:
Great! Loving that old school style. Listening to that video sure did bring back some memories :)
Dec 21, 2010. 9:30 PMfrikkie says:
Freaken Awesome! Man i love this one!
Nov 29, 2010. 4:36 PMthevansleaving says:
That was awesome, you got my vote :]
Nov 29, 2010. 10:11 AMdrslump says:
you have a vote from me
Nov 17, 2010. 2:52 AMx7319808 says:
Sub-Light is a little more accurate.
Nov 10, 2010. 10:13 PMPaulMakesThings says:
Pretty clever. Isn't there some way to heat seal mylar?
Nov 14, 2010. 8:28 AMmnpazan says:
Were you able to tell why the DIY balloons had a higher loss rate? Was it the seal or the material?
Nov 15, 2010. 1:19 AMroland985 says:
No, just the odd hull breach...
Nov 13, 2010. 11:07 PMwareneutron says:
so many materials that you need in one 2 meter flying RC starship
Nov 14, 2010. 6:44 AMbertjes says:
great stuff, I have seen it in Gent
and it flys verry high (beware for the hights)
Nov 14, 2010. 10:55 AMmikegalloway says:
Simply... awesome.
Nov 14, 2010. 9:15 AM9ale7 says:
i love the slow movements ,
looks like the real thing :)
Nov 10, 2010. 5:52 PMMr.NHRA says:
Very Nice!
Nov 9, 2010. 11:37 PMTreasure Tabby says:
Neat-o :D
Nov 9, 2010. 6:04 PMrimar2000 says:
Beautiful! Congratulations.
Nov 9, 2010. 2:23 PMkelseymh says:
Now that is a transporter full of WIN. Thank you for posting all of the details!

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Author:masynmachien(land, sea, air and space)
My main hobby is developing creative workshops for children. Since several years now I have been organising those, mainly voluntary at the school my daughter is attending. My workshops most often invo...
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