$20 Portable Silkscreen Kit by br3ttb
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No more excuses!  For $20 you can make a dozen screens, each with the ability to ink many times.

This instructable seeks to significantly reduce the cost of silkscreening small numbers of shirts.  For years I'd wanted to try it, but I couldn't justify the cost.  Even the $100 screenprint "systems" seemed too expensive;  what if I didn't like it? what if the quality was crap?

As far as DIY methods I found, nothing quite scratched my itch.  Because I didn't know if this is something I would even like, I didn't want to have big picture frames or emulsion chemicals lying around.  I wanted something I could neatly stow away and play with when I felt like it.

This is the instructable I wish I had found many years ago.  The goal here is that you can walk into a fabric/craft store, spend about $20, and walk out with everything you need to make some decent-quality prints.

This procedure is basically a mashup of two other Instructables.   The fabric-hoop idea I got from here, and the adhesive vinyl idea I got from here.  I added a few tweaks, and the rest is history.
 
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Step 1: Required Materials

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Here's what you will need:

Printout - An image of what you want to silkscreen, mirrored from how you want it on the shirt.
Adhesive Vinyl - You can probably get this cheaper online, but I wanted to use something that I could buy locally.  I used this stuff, designed for the Cricut vinyl cutter. (~$10)
X-Acto Knife - If you have a vinyl cutter, by all means use it.  I don't have one however, so I used an x-acto knife (~$2.50) to cut my pattern into the vinyl.
Sheer Fabric - I used an old window-curtain, but you can buy this stuff at any fabric store for $5 a yard.  You're looking for a mesh that's open enough to allow the ink to go through, but tight enough for the vinyl to adhere. (I think this would work)
8" Fabric Hoop - This will  hold the fabric taut.  I got mine for $1.29
Scissors - For cutting the fabric and vinyl roll.  you don't need anything fancy.  I'm not adding this to the cost because if you don't have scissors, you should probably buy a pair to have anyway.
Masking Tape - Used for transferring the vinyl to the fabric, and for masking-off unused areas of screen. (~$2)
Pencil & Pen - These are for transferring our image to the vinyl.
Silkscreen Ink -This is probably the biggest variable in the kit.  I was able to spend $4 on a 2oz bottle of ink.  Depending on the selection at your craft store, you may need to spend more on a larger amount. 
Scrap piece of cardboard - Used during the inking process as both a backing and a squeegee.

And that's it.  Cheap!  Some of this stuff you may already have.  The rest you should be able to source locally.  I'll be inking one item for this Instructable, but there is enough stuff here to make many more screens without needing to buy anything else.
apettway says: Jan 15, 2013. 9:07 PM
Loved the way you explained this. I can't wait to give this a try!
razorwinged says: Dec 26, 2012. 2:18 PM
hi! i just wanted to let you know that because i like this instructable so much, i have added it to my silkscreen guide... http://www.instructables.com/id/silkscreen-printing-easy-and-cheap/

thanks for sharing your ideas!
dchall8 says: Aug 2, 2012. 7:28 PM
If you search more of the silk screen -ibles, you'll save a few more bucks on paint. Acrylic wall paint from the hardware store works great and can be mixed to match any color. Once it dries it is as permanent as the Speedball inks.
br3ttb (author) says: Aug 3, 2012. 3:32 AM
I'll have to look again. for some reason I remember those acrylics being mixed with another chemical to make them work well. with this instructable I was trying to simultaneously reduce the cost and complexity of screening to the point where I would want to try it. while more expensive, I felt that ready-made inks' simplicity more than made up for the cost difference.

I may have mis-read though. do you have an instructable you could point me to?
dchall8 says: Aug 3, 2012. 11:48 AM
At the risk of over thinking this...You can mix textile medium a la these Instructables
http://www.instructables.com/id/Freehand-Acrylic-Painting-for-T-shirts/

http://www.instructables.com/id/Creating-a-T-Shirt-Logo/

I remember reading somewhere that the fabric medium was glycerine.  Glycerine has been used in ink since ink was invented.  It makes ink flow and prolongs the drying time.  It does the same in acrylic paint. 

Here are a few which suggest acrylic paint. 

http://www.instructables.com/id/down-and-dirty-screenprinting-for-under-10/

http://www.instructables.com/id/Stencil-Shirts-with-Freezer-Paper/

http://www.instructables.com/id/Unorthodox-T-shirt-Printing-Stamping-T-shirts/

http://www.instructables.com/id/Summery-Neon-Stripe-Shirt-Upcycle/

I believe these are suggesting the use of artist acrylic paints from a hobby store.  I'm suggesting it is much less expensive to get a quart of interior house paint from a hardware store.  If you get white, you can mix the primary colors from the hobby store acrylics as you need it. 

If you have ever painted a room and accidentally splattered latex (acrylic) paint on clothing, it NEVER comes out.  If you get a big glob, it might crack later.  If you get it on your clothes and try to wipe it off, it does not crack.  That would tell me that if you don't go too thick with the paint from a screen print, it should not crack. 
jcksparr0w says: Aug 2, 2012. 12:02 PM
Oh My Flippin Gosh. THANK YOU FOR AN AMAZING SOLUTION TO AN EXPENSIVE KIT! great job. Jo-anns, here i come!
timm.tanner says: Aug 2, 2012. 9:07 AM
I have had the same problem with silk-screening. I've just felt that the entry cost was too high for something I may do once or twice and that I'm not sure I'll like. This is fantastic!
Nick70587 says: Aug 1, 2012. 6:41 PM
This is fantastic. You have solved the problem I always have with the floating sections of my stencils. It never ever occured to me to transfer it like that. Thank you for your ible.

br3ttb (author) says: Aug 2, 2012. 3:37 AM
Glad I could get that information to you. I'd feel guilty if you thought I'd invented the concept of transfer tape though. it's even on the instructions that came with my vinyl!
heathbar64 says: Aug 1, 2012. 6:36 PM
Great job! even though you kept it simple, even crude, the print came out nice and sharp. I've been meaning to try silk screening for a long time, maybe I'll actually do it now.
br3ttb (author) says: Aug 2, 2012. 3:36 AM
I attribute the sharpness to putting the vinyl on the shirt side of the fabric. this was a key deviation from vinyl instructable I referenced.
Browncoat says: Aug 1, 2012. 7:35 PM
I had just gotten the idea of using a hoop for this & gotten one. Beat me to the punch on the 'ible. Good job!
useraaaaa says: Aug 1, 2012. 10:54 AM
you forgot 35hours of time which you spend cutting vinyl with X-Acto Knife
(main reason why i stay away from all these screen printing guides...)
br3ttb (author) says: Aug 1, 2012. 11:02 AM
haha nowhere did I say that this method was quick! but it really isn't that bad.

the time it takes really depends on the complexity of the design and your skill with the knife. I'm not awesome or anything, and this robot design took about 2 hours. well inside the "few hours" I mentioned.
jessyratfink says: Aug 1, 2012. 10:28 AM
Awesome! I've been wanting to make some of my embroidery designs into silkscreens - this seems nice and easy. :)
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