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.223 Survival Whistle

.223 Survival Whistle
Because yelling will make you lose your voice, it’s important to carry a whistle just incase you get in a jam. For example: When I went mountain biking with a group of friends I crashed plenty of times. Luckily, none were serious. However, if I had a bad crash, I would of had to wait until someone pedaled back to me. Unless that is, I could signal them somehow.

To signal for help with a whistle you sound three blasts. Do this in a consistent interval until help comes. The plus side to this whistle is you’ll have a conversation starter when help finally comes.


 
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Step 1File out a notch

File out a notch
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Before you start, clean out the brass with dish soap and cotton swabs. Clean inside and out until the swabs come out completely white.

Grip the shell in a clamp. Make sure to clamp the primer side of the shell or it will collapse. Also if you don’t have a wooded clamp you can improvise to protect from scratching up the brass with something like an old leather belt.

Using a ¼” triangle file, file a notch ¼” down from the taper line on the shell. Make sure to keep the leading edge of the file at 90 degrees. See the pictures. Keep filing until the trail edge of the file is flush with the shell wall. 

Remove any burs.


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85 comments
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Oct 3, 2011. 7:33 PMsoul_eater says:
Very cool whistle, i hope i can find a shell off that size in my country any bullet over 9mm its illegal so its dificult to find even a emty shell
Mar 29, 2012. 7:06 AMsouthern boy says:
where do u live
Oct 6, 2011. 1:31 PMbennettcrew says:
www.etsy.com
There are some folks, on there, who sell empty brass for people to make craft projects with. I have some various types... but they're all bigger than .223

The good thing is that, on the website, you can get quite a few for just a few US Dollars. Pay through paypal, or other method, and have them shipped right to you.
Oct 8, 2011. 2:19 AMsockless says:
In New Zealand at least, it's illegal to have shell casings without a firearms license, I imagine that it'd be similar elsewhere.
Jan 10, 2012. 1:08 PMHazara_nz says:
Nah mate - in NZ I can send the missus in to buy all I need to reload, Cases, powder, projectile & primers without a license. She cant however buy preloaded (live ammunition).
Oct 10, 2011. 6:36 AMSIRJAMES09 says:
not in America.

In America, if you want to own empty shell casings, it's not illegal...now if you have a few hundred thousand casings, that might cause a bobby to ask Questions, but it's still not illegal.
Dec 4, 2011. 5:55 PMdc0de says:
I have a few hundred thousand casings, and the government nor anyone else asks any questions.

As far as empty v/ loaded brass, I'll leave that for the thieves to guess which ones are loaded...
Mar 29, 2012. 7:08 AMsouthern boy says:
damn straight
Dec 4, 2011. 7:16 PMSIRJAMES09 says:
I like your way of thinking.. :D

Just make sure you have some very hungry hogs near by....makes it easier to hide the bodies. j/k
Oct 7, 2011. 3:36 PMsoul_eater says:
Thanks for the data, i'm going to check it out and see if its posible the international shipment
Oct 3, 2011. 8:08 PMthoraxe says:
This bullet is .223 (5.56 mm) diameter, the same caliber as a .22 LR round. If your bullets are classed by caliber, then these bullets are smaller than a 9mm. If they are judged by kinetic energy (anything more powerful than 9mm) then this rifle round is too powerful.

Look for 5.56 x 45 mm ammunition.
Oct 7, 2011. 3:33 PMsoul_eater says:
I think they are judging by the kinetic energy.
Mar 4, 2012. 6:52 PMHoopajoo says:
Just finished making this and wanted to share it. Instead of the cord, I pressed out the primer and soldered a brass eye loop into the hole building up the solder bubble to cover the opening to the loop. I then made a small clip out of a flattened section of coat hanger wire a-la Balleng. Hope you like it and thanks for sharing your expertise!
Feb 16, 2012. 9:17 AMIceman94 says:
Awesome instructable! Do you think this would work with a .243 shell?
Feb 2, 2012. 1:10 PMdjzadjza says:
Hello, great ible. i really love the idea of the rugged outdoorsy whistle. I know how to solder with wires for electronics but can u tell me the materials required to solder with brass, thanks
Jan 14, 2012. 1:52 PMdebrulerd says:
Those are awesome. Have you tested their decibel rating at all?
Dec 19, 2011. 6:47 PMfrancimj says:
Any chance of getting lead poisoning from the solder?
Jan 11, 2012. 9:57 AMfireguard says:
Modern solder is leadless. Not sure how long it's been that way, but our section had to go through our old supplies of it years ago and toss the old style. Still don't want to use in a confined space without ventilation. To be absolutely certain, don't drink cocktails out of the whistle. XD Kidding. Use modern solder and you should have no problem. Nice project.
Could we use an old artillery shell? THAT would be something else...
Dec 26, 2011. 12:14 PMGrimmy Grim says:
Now that's a clever, neat project! Thanky!
Dec 2, 2011. 1:06 PMoud25 says:
so could you just take a .22 shell and file half the cap off instead of melting a brass piece on half way?
Nov 29, 2011. 9:36 AM#OccupyInstruct says:
will it work with a .270 or a 22-250? thanks for the cool instruct though!
Nov 30, 2011. 5:11 AM#OccupyInstruct says:
thanks! very cool instruct since i have lots of spare shells around
Nov 21, 2011. 2:25 PMMr.1911 says:
LOVE it 5 stars!!!!!!!! Awesome instructable.
Nov 19, 2011. 8:06 PMoud25 says:
so why do you have to use another shell
could you leave the 223 shell by its self and it work
or could you take a 22 shell and just file the cap off?
Oct 6, 2011. 3:01 PMSIRJAMES09 says:
reading all your comments, I got to thinking....

Yes this was about making a whistle from a .223 shell & a .22 shell....but who says it HAS TO BE a .223 empty shell? why couldn't you make a whistle from ANY empty brass shell??
The bigger the shell, the louder the sound...right? I know someone that hunts a lot with big bore rifles & he always has empty shells...I think I'll try making a whistle from one of his shells....I don't remember what calibur they are, I just remember that his shells are about 2x - 3x the diameter of a .223. :-)

BTW, TY for sharing Sir. I fully enjoyed reading this, & because of how well it was written, it was easy for me to follow. Great pics too! they helped a bunch.
TY Again. :-D
Nov 20, 2011. 4:41 PMak49er says:
Actually, the larger the shell, the lower the pitch should be. He chose .22 and .223 because thety are readily available in the US and near-identical in case mouth diameter, so as to require minimal fitting. A .308/.30-06/7.62x39 case and a .30 Mauser, 7.62x25mm Tok, or .30 Carbine could work as well.
Oct 8, 2011. 6:20 AMBosun Rick says:
I'm thinking You are going the wrong way as far as size vs volume is concerned. If you blow across the top of bottles of different sizes, (like a flute)the volume and tone (think musical note) goes down as the bottle size is increased, and the effort (blowing force) to make the noise is increased.

Great I'ble! Mr Balleng!
Oct 8, 2011. 9:15 AMSIRJAMES09 says:
you could be right....

but with me being disabled, I have more time on my hands than I know what to do with...so I'll find out tomorrow(09-OCT-2011) when I start making the whistle...but like I said, you are probably right.

TY Sir for the input, much appreciated.
Oct 10, 2011. 6:07 AMbennettcrew says:
Good luck with it. Take some pictures so we can see what you come up with!
Oct 9, 2011. 11:57 AMavatar_i says:
Good Project! Very nicely done!

But, the basic problem is that- no matter what the caliber is- many countries BAN the ownership of anything that is the same as a military CALIBER. And in many countries, that includes the empty casing.

Here is the U.S., that is not the case, [No pun intended.] and there are often dozens of empty brass carridges, of many types, styles and sizes, availabe for free, to pick up- if you go to any firearms range for your own preactice time. I have litterally thousands...

This project does need a bottlenecked cartridge to succede, and you can use up to a .30-.06 or 8mm Mauser and still get pretty good results. And it is correct that the smaller the internal capacity, the louder the tone will be, but the harder it will be to use-especially in colder weather.

The .223/5.56mm NATO casing is about as perfect as it can get, but if you cannot legally acquire th ose, you can try soldering a couple peices of brass or copper tubing to make the same basic shape, and cap the far end.

Good luck!
Nov 20, 2011. 4:37 PMak49er says:
Remington .222 Cartridge brass is dimensionally almost identical to .223/5.56mm NATO brass, but is availiable in countries where military calibers are not allowed.
Oct 10, 2011. 6:05 AMbennettcrew says:
with regular copper pipe fittings (water line type stuff, solder fittings) there is a fitting called a "bell reducer" which will give you the same basic "bottle-neck" shape. I'm picturing where they are at my local hardware store... you could go from a 1/4" to a 1/2" or 3/8" (I'm only aware of the US sizes), and get the same look as what's described with the rifle casings. I don't know if a "bushing" type fitting would work the same... perhaps someone can experiment... but I would think it would come out pretty heavy... (and following that, you could make it longer with a few more holes, and make a flute!) One may have to take into account the lands and grooves formed by the ends of fittings and solder joints, and how that might disrupt the flow of air... but I think it's very do-ible, for those who can't access the rifle cartridges.
Oct 10, 2011. 11:38 AMavatar_i says:
Nice thinking! Make it about 18" long... then it can be used as a defensive weapon! "Honestly, Officer, I hit him with my 'Flute'!"

The bell reducer would be too large and heavy. I was thinking along the lines of duplicating the .223 to .308 sized brass for those who cannot acquire fired cartridge cases [Might be a bad thing to ask your local militia member to hand you some fired rounds!]

If you have a similar sized brass/copper pipe, solder a closure on one end, cut the notch on the other, and solder in a smaller diameter length of pipe with half a cap, as in the Instructable, you should be able to duplicate the whistle nicely.

Question: Does it NEED to be stepped down at the blowing end?

The .308 casing is closer in size to a Bosuns Whistle... that's the one I would like to build. Anyone??

Here are basic case dimensions- length: base diameter: neck dia: .223/5.56mm brass: 1.76"/44.8mm: .370"/9.41mm: .25"/6.29mm .308/7.62mm brass: 2"/51.3mm: .475"/12mm: .35"/8.9mm 7.62x39mm brass: 1.5"/38.6mm: .436"/11mm: .337"/8.56mm Thickness @ neck appx .021"/.54mm
Oct 10, 2011. 1:09 PMbennettcrew says:
I have some 7.62x54 brass (actually, they have more copper in them, and are copper colored). They're from a Mosin-Nagant (1939 Russia). They have a few differences from an American round... but not that it would matter, to this -ible. Private message me if you want some of them. I'm not a "local militia member"... but close enough!
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