Step 3: Putting the circuit together
I would recommend using alligator clipped wires for now so that you can check that the circuit works before you solder it all together.
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If you put a quarter watt resistor in there though it would be a different story (small resistor + lots of heat = flames lol).
Tried 3 different flyback transformers, 2 transistors, two different windings (7 x 11 and 5 x 20), powered from both 2 x 6V dry cells in series and also a car battery, triple checked continuity and resistance on all parts, but.... no spark! Not only no spark, no heating of the transistor, no noise, nothing. Is this a hoax?
How does this circuit create a high frequency oscillation? Why does mine create neither sparks, no noise, no noticeable heating of any component? Components: radio shack 2n3055 transistors, 220 and 22 ohm 5 watt ceramic resistors, tried with and without the diode. Any ideas?
No this is not a hoax, with it working when you first apply power to the circuit current flows through the potential dividers and into the base (which the potential dividers bias it to at around 0.8v). As the transistor begins to turn on current starts flowing through the primary coil (storing energy in the core) into the transistors collector, out of the emitter and then to ground.
But since there is the feedback winding sharing the same core current will be induced onto that too. This is why it needs to be connected in the correct polarity so that the current induced onto this winding turns the transistor off. When it does turn the transistor off the voltage across the primary coil will be now ring up to many times that of the original input voltage, and so will the secondary coil thus causing the HV.
This is also where the fast recovery diode and maybe a small capacitor help to protect the transistor.
Have you checked each individual component out of circuit? A good transistor should show about 0.7v drop between the Collector-Base and Base-Emitter junctions. If you used magnet wire for the coils then check for continuity there as sometimes not scraping enough enamel away makes for a bad connection. Also when winding the coils it can be easy to accidentally scrape of some of the enamel with the core edges and that can create shorts between windings.
Check the current draw too of the circuit and the voltage of your power sources when under load.
Hopefully you'll get it working ( :
You could get some small sparks though by manually pulsing the battery through the primary coil (although they would be very small and hard to see).
This circuit self oscillates and gives the primary coil the high frequency pulsing DC it needs to function (plus the flyback "back emf", that is the real reason for the high voltage).
But this instructable has nothing to do with disposable cameras.
So it's kinda related, if you just need a low current high voltage source.