Introduction: $5 Mini USB Fridge!



Now that we're seeing those 12 volt camper coolers turning up at garage sales and thrift stores (I found one for $2.50), here's a neat little idea for turning it into a customizable mini-fridge powered by a USB port!

Step 1: Taking Out the Peltier/Heatsink Unit

You'll basically just need a phillips head screwdriver and thin socket or needlenose pliers to take apart the heatsink and fans, which will allow you to remove the unit from the cooler. Now, you might ask why you'd want to do this and not just use the cooler. The answer is because most of the time when you find one of these the case will be cracked and the cord is missing, but that's not a problem...

Step 2: The Peltier Unit and Clean Up

Sandwiched in between the heatsinks, you'll find the Peltier unit, which loks about the same size and thickness as a computer CPU. In between the top and bottom layer, you'll see the special substrates that have the unique properties that make the Peltier unit cool on one side while heating the other when an electrical current is applied. There will, in some cases, be spray foam insulation in between the two heatsinks, which is very easily broken away with just your fingers. You can safely remove the peltier unit from the other heatsink, as it will be held only by thermal compound. Once you've cleaned up the top and bottom heatsinks, place the peltier back in between the two heatsinks and retighten the bolts. If you have any thermal paste left over from putting together your own PC, you can optionally clean the old paste away and reapply new paste to each heatsink just as you would on a CPU heatsink/fan assembly before attaching it to a CPU.

Step 3: Attch a USB Cable

Peltier units are designed to operate at a voltage between 3-12 volts, and the 5 volts from your USB port work just fine. Although the amperage could ideally be higher, the 500 mw output is acceptable. Cut away the end of an old USB cable (or pick up a cheapy) and strip back a couple of inches of the plastic covering. Inside you will find 4 wires, usually within a braided or thin aluminum shield. The wire colors will be white, green, red, and black. Trim back the white and green wires, strip off a small bit of the black and red wires, and solder them to the red and black wires of the peltier unit. Wrap with electrical tape or use heatshrink tubing. If you need information on correct soldering procedure or the use of heatshrink tubing, there are many excellent Instructables that will gve you all the information you need, simply do a search!

Optionally, you can attach a 1K limiting resister in between the red and black wires, although you are quite safe at the voltage and mA to not really need one.

Now, plug in your USB cable to a USB port on your PC, and within about 30 seconds you will be able to feel one heatsink become very cool while the other becomes warm. Note which heatsink becomes cool, as that's what we'll want to encase inside the mini fridge.

Step 4: Building the Fridge!

I used foamboard because of its ease in cutting with an xacto knife and its insular properties, and basically built a box around the heatsink using a hot glue gun to attach the sides and top, and then ran a line of hot glue along the seams to ensure an airtight compartment. The bottom piece is cut into two halves, with a square section cut out in the center to make room for the peltier unit. I then glued the two halves to the underside of the cooling heatsink, then glued the left, back, and right sides of the fridge, and finally the top. See the diagram below:

Step 5: Final Assembly and Extra Touches

I used white plastic tape to hinge the door, although you could certainly use small hinges from a hardware store and simply glue them into place with the door fit into the front for proper opening and closing. I glued small lengths of foamboard inside the fridge assembly and then glued cut pieces of a flexible refridgerator magnet on both the inside of the door and the foamboard lengths to make a magnetic "catch" to hold the door closed. I also threw in a battery powered White LED and used a leaf switch to turn the light on when the door was open. I ran the wiring of the leaf switch along the inside and through a small hole in the back to attach to the AA battery holder glued to the outside back of the fridge, then used white plastic tape along the wire run, attaching it to the interior side.

For the handle I used a cheap hardware store drawer pull.

As you can see by the door, I wanted this to look like a store "cooler" that you see for drinks, so I cut a window and hot glued a section of plexiglass in the window.

Step 6: The Final Result

As you can see by the pictures, this cooler will hold a large bottled water, or a tall 20 oz plastic soda bottle, although my drink of choice is a Starbucks Vanilla Frappucino! The cooler will keep drinks at about 45-50 degrees and works best when your drink is already cold for obvious reasons. Optionally, you could use a 1 amp 7.5 volt DC adapter, which will lower the temperature significantly without making the lower heatsink too hot for placement on regular surfaces. In this instance, I would strongly recommend that you add the 1K limiting resistor in order to keep the DC adapter from becoming hot.

Step 7: Tricking It Out!



Now, add graphics from your favorite game or website and make your mini-fridge a one of a kind creation. I printed out on a sheet of inkjet transparency film to create the see through graphics you see here. Have fun, and watch the video for the nice ending... ;)

Comments

author
roffenburger made it! (author)2009-01-16

If I were making this fridge, I would put the heatsinks at the top...cold air falls, hot air rises. I would think it would be more effective.

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red-king made it! (author)red-king2009-02-24

yep. but if you touch the top you'll burn yourself... lol

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Lew8 made it! (author)Lew82009-02-25

use a low noise fan? lol

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ctm53 made it! (author)ctm532009-03-04

you should add the heatsink on the side and stick a fan on it

author
klingoncowboy4 made it! (author)klingoncowboy42009-03-09

keep in mind the current drain

5V is fine for powering a fan (well duh you can get USB powered fans comercially). I am not sure how much current a USB port can handle.

Too be safe I would buy a cheap USB Hub with its own power supply and power the "fridge" off of that. It may or may not be as reliable but since it is powered off the hubs power supply you won't fry the power on your computers usb. I have two notebooks that have fried power on their usb ports (data connectivity still works but you need external power on the device, such as a hub).

For temp control couldn't you build a switch with some resistors to regular the current going into the module? Also, for a desktop hack perhaps you could wire the module directly to the power supply on the computer by routing the cable through an expansion slot. Of coarse with that you might get two effects. Firstly you might end up with a freezer rather than a fridge, and two the heatsink will could get extreamly hot. In that case you would def need some additional cooling.

Thanks for this instructable it has given me some ideas. Such as building a custom case (perhaps using styrofoam as an insulator) and a brand new module. Such as this one http://store.qkits.com/moreinfo.cfm/QK66

author
LailaB2 made it! (author)LailaB22017-04-17

Here is the updated link for the peltier module:

https://store.qkits.com/tec1-12706-14-4v-50w-thermoelectric-cooler-peltier.html

author
Lew8 made it! (author)Lew82009-03-09

please say you haven't bought that module yet? if you've got the time to build your own custom case (I know i haven't) buy a peltier from virtual village.com! ive got a 400watt one on its way that only cost 12 pounds! i'm guessing that if you want to make your own custom case your either a keen gamer or just want external power from the psu? if you just want external power from your psu you could adapt a spare pci slot on the case to be a dc power outlet? btw the max current that can be drawn from a usb is 100ma without request (there's no way to request 500ma other than through hardware, so don't even go there.

author
minipancho94 made it! (author)minipancho942010-06-13

with a unit like that do you think i could make an actaul minifridge, like 2 by 3 size, hooked up to a socket of course, and any cheap but affective insulations i can use, was thinking foam baord on the outside with a wood frame and more foam board with insulation inbetween that.

author
klingoncowboy4 made it! (author)klingoncowboy42009-03-09

thanks for the link/info, no I havn't bought any of the parts yet, I just tought this project up as soon as I found this instructable, currently I have a limited budget and upgrading my harddrive is a bigger priority sorta a keen gamer, but mosty just like building electronics wanna get my advanced amateur radio licence so I can tinker with transmitters *evil grin*

author
dagenius made it! (author)dagenius2009-08-29

that's why there's a heatsink

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firedude20123 made it! (author)firedude201232011-08-15

for such a small area it will most likely make no difference

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json12795 made it! (author)json127952009-03-15

what i would do is make another fridge on the other side of the heatsink which wouldn't really be a fridge but a toaster(kinda) that way hot air goes up cold air goes down.

author
endsgamer made it! (author)endsgamer2009-12-15

 but there is a fixed temperature differential with a peltier unit... if you capture the heat of the other side then it will heat up as will the cool side so that wont work... unfourtunatly, cool idea tho

author
endsgamer made it! (author)endsgamer2009-12-15

 im making a project for geometry like this... im making a usb mini fridge out of a great rhombicuboctahedron 3d solid and since i feared it wasnt going to be cold enough i was going to do exactly that!

author
JoshH129 made it! (author)2016-06-14

Another thing I thought I might add is, you can help the cooling heatsink by polishing it to an almost mirrored finish, it should transfer the cold way better then. I'm not sure on that, but it makes sense to me.

Heres my logic, If you take a mirror finish polished aluminum, brass, or copper heatsink and put it in the freezer you won't find that it has frost on it after 24 hours. But, put the same kind of heatsink that has been scuffed up slightly in the freezer for the same amount of time and 9 times out of 10 where the scuff marks are you will find frost, maybe even a thick layer of frost.

Just kind of thinking out loud, but hopefully it helps.

BTW Chocolate from a Hershey's candybar works pretty good to polish aluminum that isn't too pitted..

author
CameronF16 made it! (author)CameronF162016-08-24

Just to interject quickly before someone takes this advice: The effect is actually the other way around. Highly polished surfaces reflect heat more effectively, and thus don't work quite as well for heat transfer. I doubt in this case it would make much difference, but it would be less effective for it to be shiny.

author
JoshH129 made it! (author)2016-06-14

ok not sure if anyone has thought of this, but if you have a peltier that runs on 5-12 volts you could always use two seperate USB cords and attach them both to a single peltier... This would more than likely allow you to use just one Usb at 5 volts, or use both Usb's at around 10 volts. I would imagine doing it this way would almost double your cooling effect inside, but I can guarantee you that a larger heatsink with a fan would also be needed on the heat side. On the outside to get rid of the heat more efficiently it might also be a good idea to try and incorporate some sort of a heatpipe, kind of like inside a laptop for the CPU cooler... these are just a couple of thoughts that might help if someone wanted to actually figure out how to make a way more efficient version. BTW I loved the way this information was put together, I don't think I could have done it any better myself. Keep up the creativity!

author
JesseL35 made it! (author)2016-04-18

It would be better if you added batteries to make it portable

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Schmidty16 made it! (author)2012-06-18

ok could this be converted to make an ac very good job!!

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Han_Solo_Order66 made it! (author)Han_Solo_Order662016-01-11

yes

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Han_Solo_Order66 made it! (author)2016-01-11

so just a thought but because colder air sinks wouldn't it be better to just put the peltier on top and make a wide base, then you wouldn't have to worry about your installation of the peltier and heat sink as much, what i mean by that is the holes around it that let the cold out.

author
poncos made it! (author)2015-02-28

what kind peltier that i can use ? can i use peltier 12 V 6A to usb ? or i have to use peltier 5V 1A ? thanks :)

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jellejelle22 made it! (author)2015-01-07

Is there any other material i could use for building the fridge?

author
nic.bryan.73 made it! (author)2014-12-16

It seems like this could be adapted for a large water bottle as well (for example, I have a 1Gal bottle that I use for everything. Sealing the 'cool' heat-sink to the inside of the bottle would be good for keeping your water cool.

author
kamhagh made it! (author)2014-10-21

my peltier is 4amps and its the only thing i can find, at 5 v its aroun 9 amps , what can i do?!

+ the other side gets 0 degrees when connected to an old computer psu !! but i don't know how i can make drink cold with it, placing drink on top of it does nothing ! also connecting a heatsink only makes the heatsink cold, not the air :|

author
Ravirar made it! (author)2014-03-13

wow this is cheaper than the USB soda can mini fridge on ThinkGeek

author
ilpug made it! (author)2012-04-25

I wonder if the same USB fridge unit could be hacked into an Xbox to cool it down....

author
Itscrafty made it! (author)Itscrafty2012-05-29

Wouldnt that possibly create condensation?

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ilpug made it! (author)ilpug2012-05-30

Not that I know of.

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Itscrafty made it! (author)Itscrafty2012-05-30

K, just wondering.

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Michael_Bell made it! (author)Michael_Bell2012-05-27

Should be, put in a fuse, or somesuch to make sure that you dont suck too much power

author
Matrix-technician made it! (author)2011-12-05

Great job! Very neatly done with good documentation. Just a note. Now they are selling $5 mini fridges on ebay that hold a soda can. I would recomend using it's unit as it is meant to run off of a 5v usb port, and it has a fan built into it. All you would have to do is make a "cooler" looking case for it. :p

author
Langarulz made it! (author)2011-07-27

wouldn't it be better to put the heat sink at the top of the cooler?

author
bluckie made it! (author)bluckie2011-10-30

no because it becomes less effective if not in contact with the bottle itself, another reason why cans get colder faster.

author
not_all_that made it! (author)2011-09-21

Hey guys. I'm planning to make this for my science project and I was wondering if anyone can explain some parts...

1.) where can I buy a cheap peltier cooling unit? or the 12V camper cooler (coz I really can't get how you stick that to the unit... explain please? sorry. I'm such a rookie...)

2.) how to make the fridge light up when you open it? (which is better lights when closed doors or lights when you open the door? please explain how to do this too)

3.) can this fridge be cool enough that the can (or bottle) be cold enough to drink lets say if you place a room temperature can inside? and can it be cool enough in less than 5 hours? (I read your comments to get insights)

Please help guys.... Thanks in advance! ♥♥♥

author
rab236 made it! (author)2011-08-20

Wouldn't it be more effective if the cooler was on the top, so it would cool all hot air rising up?

author
polar bear6 made it! (author)2011-08-01

your favorite site is metacafe? even after they removed the kates playground movies? wtf man

author
gmackenzie made it! (author)2011-07-20

Would i be able to do this but in a wooden drawer ?

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superMacaroni made it! (author)2010-06-15

Why is playstation and xbox a tag?

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frankthehlytank made it! (author)frankthehlytank2010-06-18

every videogame console these days has usb ports on them.. ill let you figure out the rest ;-)

author
eramos fernandez made it! (author)eramos fernandez2011-07-01

however, video game consoles require 110V and the 5V offered by a USB port isn´t enough. Also, would you be able to hook up your tv to the USB as well? it´s not very practical, but if you have other ideas please shoot :)

author
starver1 made it! (author)starver12011-07-02

Well, the figure it out yourself comment didn't work, so. Plug the mini fridge, into the USB port on your console. Didn't think the obvious needed pointing out, but then again, I've been wrong before.

author
ionic made it! (author)2011-07-01

Cool design!
Just a thought on efficiency. Since heat rises and cool air draws downwards, wouldn't it have been more efficient if you places the peltier device on top where the heat would flow up and away from the cooler surface and the cold side would coll downwards onto the bottle of water?? Basically a similar concept as placing your icepack on top of the goods you want to keep cool in a cooler.

author
norton220 made it! (author)2011-07-01

WOW! that's probably one of the coolest ideas i've seen in a while! i cant wait to find an old cooler and make one myself, so awesome. Good job and great attention to detail bro, keep up the good work!!

author
Electronics Man made it! (author)2011-07-01

This is truly AWSOME! I love mini fridges and they are even better if they can run off 5v!

author
prushik made it! (author)2011-05-25

This is badass! Seriously.
Although, I have one complaint, you are making a cooler out of another cooler. Although the one that you made was much more awesome than the original cooler.
I would suggest directing readers to a website online where they can purchase a Peltier cooling unit without needing to have an old cooler laying around. I found one on ebay, but there are also a few on amazon.

author
illuminatis made it! (author)illuminatis2011-07-01

they can also be found here
http://www.sciplus.com/category.cfm/subsection/16/category/155

author
kretzlord made it! (author)2011-07-01

I know this has been up for a while, and perhaps this idea was already mentioned, but if you want a drink cooler, the best option is to go by conductive heat transfer rather than convective (sp?). If you put the cold side of the peltier unit sealed in the bottom of a waterproof container filled with a salt brine, you could cool drinks more efficiently, although the cans would be wet... just a thought

author
retrotimelord made it! (author)2011-07-01

nice hand

author
Ganoderma made it! (author)2010-10-26

Hmm, I made one of these out of an old cooler and styrofoam.
At first I went for USB, it barely cooled the peltier.

So instead I now use 12V from an old computer power supply and I used the original double sided motor and fans to blow air over the big hot heatsink and the smaller cold heatsink.

However, it doesn't seem to cool very well. If I measured correctly, the temp drops 1C over an hour time. In the meantime the hot air coming from the hot heatsink is 5-10 degrees higher then the air in my room.

Did I do something wrong, is my peltier unit faulty or what?

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