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6mm Coil Gun

6mm Coil Gun
This is roughly as powerful a coil gun as you can make using a standard mains switch. To make a more powerful coil gun you will need a higher rated switch, preferably solid state.

Through much research I found all the Variables that affect the efficiency of a coil gun:

Projectile
Length
Stabilisation
Diameter
Length to diameter ratio
Material
Conductivity
Aerodynamics
Initial Positioning
Mass
Flux Linkage

Coil
Length
Number of layers
Thickness of wire
Flux linkage

Current Pulse length
Switch bounce and resistance
Capacitor Voltage and Capacitance
Overall wire length and diameter used.

Also there are several ways to increase standard performance using:
Optical, Inductive or Physical Triggering
Multiple stages
Super cooling

 
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Step 1The Plan

The Plan
I had some 6mm steel bar, some 6mm plastic pipe, a micro switch and some enamel coated wire as a starting point.

I took apart 17 disposable cameras and soldered the capacitors in parallel to form a capacitor bank of 1360uF 330v which using E=1/2CV^2 gives a stored energy of 73J.

I used one of the camera circuits as a charging circuit by removing the flash, removing the trigger switch and soldering the charge switch closed.

I then used an old mains PSU switch as a charging switch although any switch will do. The whole circuit was covered thouroughly in insulation tape and put in the only plastic box of the right size I could find at the time; An empty Bertolli spread box.

I wrapped a coil out of 26AWG enamel coated wire 30mm long and 7 layers thick. This is because the coil should be the same length as the projectile and the projectile should be five times longer than it is wide, hence 5x6=30. The number of layers is dependant on wire thickness and capacitor bank size and voltage. The thinner the wire, the smaller the bank, the less layers. wire too thin will impede flow and maybe burn out. Wire too thick will mean you have less coil density than is potentially attainable.

Simulations ran well after the device was constructed reveal this isn't an optimal design and there is some 'suck back' as you can see on the graph when the turquoise line falls bellow the axis suddenly.
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19 comments
Feb 10, 2012. 12:51 AMBretta9mm says:
Could I use your graph photos for a project? You will be credited and referred to.
Jan 25, 2012. 5:27 PMBretta9mm says:
Can you tell me were to get your stuff like the psu switch and the 6mm bar. I am having a hard time finding some.
Feb 7, 2012. 8:31 PMBretta9mm says:
On your circuit diagram I see this 'Reverse Voltage Protection Diode'. I am not sure what that is. You don't mention it in the textual instructions and I'm wondering if it is required.
Jan 16, 2012. 4:10 PMBretta9mm says:
What is a microswitch and what type should i use. I dont see any information about the microswitch you used.
Apr 20, 2011. 6:02 AMkgaurkhede says:
then suggest me some effective charger for caps but not the disposable camera one thanks!
Apr 19, 2011. 3:29 AMkgaurkhede says:
can we charge capacitors using a battery charger
Jan 29, 2011. 11:04 AMfishinigami says:
one more question, how do you know when it's charged?
Jan 30, 2011. 11:25 AMfishinigami says:
ooooh... missed that...

thanx! :D
Jan 26, 2011. 1:52 PMfishinigami says:
could you explain how to hook up the capacitors a little more... you attach them to the 2 little copper bits?
Jan 26, 2011. 4:47 PMfishinigami says:
yes! thank you for taking the time to do this! im gonna try this when i get a chance!

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Author:LetsBuildOne(Let's Build One)
I'm a recent Masters Mechanical Engineering Graduate currently working for Jaguar Land Rover in the UK. I enjoy problem solving, designing and building things in my spare time. The more difficult, ex...
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