Step 5Tail
As for the area of the tail vane, it can be determined by a simple equation: D(squared) / 40 = Area of the Tail Vane (where D is the diameter in your unit of choice). This equation is given by Hugh Piggot who has many years of small wind turbine experience.
The shape of the tail vane really has very little effect on the mill as long as the area is correct, so feel free to get creative. I spent some time with an air grinder and cut out a neat looking tail, but it's not entirely necessary. What does matter is the angle at which the tail is mounted. It needs to be at about 45 degrees from directly behind the center post on the opposite side of the generator. In addition to that, it should be mounted at a 20 degree angle from perpendicular - the pictures I've included illustrate this nicely. This may need to be adjusted slightly depending on when you want to mill to furl and how heavy the tail vane is.
The tail is made of electrical tubing and brazed together. We put a lot of supporting pieces in the middle of it to strengthen it. The tail vane is made of stainless steel and it is riveted onto the tubing.
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