Step 8Specs and Parts List
Three Cree XR-E R2 LEDs, 700-lumens, 3-hr run time on high using 14.8V 2.4Ah battery, dimmable with adjustable pot., light with mounting bracket weighs 0.22-lb (99-grams), 4 batteries weigh 0.40-lb (184 grams), 1.5-A Li-ion charger, LED parts cost $75, battery and charger $100.
PARTS (US Dollars)
Part - Price - Supplier
LED ASSEMBLY
3 Cree XR-E R2 Lamps - $6 each - Deal Xtreme
3 Polymer Optic Lenses - $3 each - LED Lighting Supply part #170, 171
Hammond Enclosure - $8 - Newark Electronics part #1455B1202BK
Half brick heat sink - $4 - Newark mfr. part #241202B92200
Lexan MR10 12x12 inch sheet - $12 - Piedmont Plastics
36-inch Aluminum L-bracket - $4 - Home Depot
Buck Puck 1A driver w/pot. - $20 - LED Supply
Arctic Silver - $12 - LED Supply
On/off switch - $0 - Had one; only a few dollars at Battery Space
BATTERY
18650 Li-ion 14.8V 2.4Ah - $74 - Battery Space
Li-ion Charger - $27 - Battery Space
Molex connectors - $0 - Had some, only a dollar or two
Totals: $75 for light and $100 for power.
Final Note:
A month or two after I built this light which cost $175 in parts and was enjoyable to build, a company in China called 'Magic Shine' came out with a 900-lumen LED bike light for $80 including charger, battery pack, and a very nice enclosure. It has a three hour burn time on high and is slightly brighter than this light. It can be purchased from Deal Extreme in China or GeoManGear in the U.S.
"...a lamp to my feet and a light unto my path."
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