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A 67 Cent Postal Scale

A 67 Cent Postal Scale
PROBLEM: Once or twice a year, this Lazy Old Geek could use a postal scale. Coming up are the elections. Colorado is set up so that I can always vote by mail. I am lazy so I do so. I think you may have to request to vote absentee. Now sometimes the absentee ballot tells you how much postage but often they’ll say to use appropriate postage. So is it over an ounce?

The miser in me figures this way: I live about five miles from the nearest town. That’s ten miles round trip. My car gets around 30 mpg, so a trip to the post office (or to a polling place) is going to take one-third of a gallon or a little less than a dollar. To my friend who is taking college Algebra, here’s an example of applied Algebra. So it’s actually cheaper for me to mail in a ballot, than it is to drive in and vote. (I would do it anyway. I hate waiting in line). But I also don't want to underpay or overpay.

Okay, so I thought, I bought an Arduino clone, how can I use it for weighing a letter? I found some sensors that could do it but they were quiet expensive, so I decided to go low tech. Another Instructable has a good postal scale:

Pretty Good Postal Scale from Old CDs
http://www.instructables.com/id/Pretty-Good-Postal-Scale-from-Old-CDs/
by Phil B

And it’s probably cheaper than mine. But I wanted something that looked more like a scale. Since I’m OLD and will probably only use it a couple of times a year, it has to be cheap and easy to build so I can amortize it over several years. (HA! HA!)

NOTE: This scale is designed for use in the U.S. Adjust accordingly for other countries.
 
 
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Step 1Parts and Tools

Parts and Tools
«
  • Parts.jpg
  • MakitaDrill.jpg
So after my annual visit with my shrink, I went across the street to the Dollar store and found a pretty-close-to-what-I-wanted ruler.

Parts:
Plastic ruler 3 for $1
2 Clips 10 for a $1
Dental Floss Free (my dental hygienist always gives me a sample)
Paper clip
5 quarters


Total cost per scale: 67 cents ( the quarters are refundable) since there are parts enough for three scales.

Tools:
Drill

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6 comments
Jun 24, 2011. 11:33 AMmidsummermuse says:
Though I do not have a drill to use to make an extra hole in the ruler, I think if you just tied the clips at the same point on either side and taped them down so they stay in the same place, and counter balance with paper clips/binder clips until level--this would still would. Good to know that 5 quarters are about an ounce, I usually just go down to the P.O. because it's only 1 or 2 miles away, but this is just such a cool really useful real life/real cheap use of math. Love it!!
Sep 17, 2010. 6:53 PMHandy_Andy says:
Very nice. I like simple and effective solutions to problems. One thing though. I think you have a typo in the last paragraph of the last step. "The left side is greater than (>) the right side. Which means the left side is less than (<) the right side."
Sep 17, 2010. 4:19 PMkelseymh says:
Great project, and great physics (anyone can probably get a Feature flag by using Physics :-)! But, I gotta ask, where did you hook up the Arduino? And how much does it weigh? Could you have used it in place of the quarters?

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Author:msuzuki777
Lazy Old Geek