A WindMill for Gusty Places by Mud Stuffin
FL1.JPG
FL1_Side.JPG
FL2_Drive_90.JPG
FL2_Sail Assembly.JPG
FL2_Sail Hub.JPG
FL2_Spar_Mast_Sail.JPG
FL3_Housing assembly.JPG
FL4_Housing.JPG
FL6_Final assembly.JPG
FL6_Housing_Mast.JPG
FL4_Tower.JPG
FL6_Housing Side.JPG
This is a down wind facing windmill which was designed to ride through wind events without having a trip out mechanism. It delivers power through a verticle shaft to be used more convienently closer to the ground
Flying Liz.pdf(612x842) 97 KB
Driveshaft.AVI(320x240) 595 KB
 
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Step 1: Everything you need to know

FL6_Housing Side.JPG
FL2_Sail Assembly.JPG
FL3_Housing assembly.JPG
FL2_Spar_Mast_Sail.JPG
FL2_Drive_90.JPG
FL4_Tower.JPG
FL6_Final assembly.JPG
FL2_Spar_Mast_Sail.JPG
Heres the full explanation on pdf. Here's the Flying Lizard in its service position. You can see the housing that holds the right angle drive, the sails, the caster and coupling the assembly rotates on. The driveshaft is inside the iron pipe going down to the load. This type of wind mill allows you to drive as large a generator, compressor or pump without having to hoist it up in the air.
Flying Liz.pdf(612x842) 98 KB
Driveshaft.AVI(320x240) 595 KB
Dream Dragon says: Feb 12, 2011. 1:39 AM
This reminds me of the wind mills (or are they water pumps) they have in some places on the Med. They use Fabric sails, and roll them around the shaft for different weather states.
sugeri-instructables says: Oct 1, 2009. 7:30 AM
Has anyone tried hooking a SMALL air compressor pump to this unit? A friend (no longer with us) said that he had done this with a small compressor pump mounted on the prop platform of a windmill that he had built and had proved that he could pump up a tank to at least 90 psi in wind that was only 8 to 15 miles per hour and gusty! It would be nifty to build a small pump unit that could pressurize small tanks. When electricity is required each tank could be hooked to a compressed air generator (if such a thing exists). Generated electricity could then be stored in batteries or converted to 110 power for direct use in the house, shop, barn or whatever. I'm certainly no expert, but doing the windmill / generator / battery / converter thing costs so much money up front and is prone to serious maintenance costs and time because of less than top quality products that it isn't feasible for most of us! Excellent Instructible - thanks for something that is very useful and simple to build in order for a Luddite like me to be able to experiment with compressed air from wind power.
Raion says: Jun 30, 2009. 8:46 AM
Hello,

I'm going to construct this wind mill, but I have a doubt, can I substitute the mill for this one?
http://alvarovelho.net/index.php?option=com_content&task=view&id=704&Itemid=117http://alvarovelho.net/index.php?option=com_content&task=view&id=704&Itemid=117

I'm goin to use the eletricity for only my computer, just to cut down the bill, I want just to turn the bill lower, so I think a small one is great for me. Do you think this one made of wood is useful acording to the rest of te structure?

Thank you.
gates says: Nov 9, 2008. 2:04 PM
Just curios..what happens when wind mill changes the direction according to the wind direction, does the wires that carry electricity generated from wind get damaged? how do you control that?
Mud Stuffin (author) says: Nov 12, 2008. 3:20 PM
Because the generator is on the bottom, nothing gets twisted.
rimar2000 says: Sep 13, 2008. 4:30 PM
Good work, Cowboywindmillbuilder, congratulations. When I was a child (1944 - 1950) we lived in the campaign, without 'normal' electricity. My father had built with its own hands a windmill generator of 12 volts that functioned admirably. He used a dynamo of car, and the propeller was of two spades (blades), of wood, carved by hand. The device had a automatic security brake, to avoid that a too strong wind to destroy it. Two or three large truck batteries permitted us to have lights in all the rooms and to listen the radio (the transistors not existed) although did not blow the wind during some days.
lafnbear says: Aug 22, 2008. 7:59 PM
Great instructable; clear, concise directions! But I do have a few questions: What kind of lubrication needs does this have (what points, how often, best lube to use)? Which faces into the prevailing wind direction: the sails side, or the right-angle drive side? What would you connect to this windmill to charge a battery, and how would you connect it?
Mud Stuffin (author) says: Aug 25, 2008. 12:35 PM
The outer bushing where the shaft rides can use a little grease occassionally. The threads of the flange where housing rotates needs oil or grease to keep it limber, there's very little rust where I live in Nevada, because rainfall is scarce. Keep that in mind. As far as a generator, I would recommend some type of gearing up, or a overdriving pulley before its hooked up to a generator. I have designed this device for an application I will reveal later, a wind driven heat pump.
offlogic says: Sep 9, 2008. 3:31 PM
Go get 'em CBWMB! A wind driven heat pump absolutely rocks! Smashing idea! I was in Las V a while back, and it was interesting to see how all the houses had their AC units roof mounted, "to keep the sand/dust from filling them up" I was told. Shades of "Dune": desert-rigged in Lost Wages! Finally started documenting my portable windmill project (which was inspired by your Instructable) on my blog. I'll migrate it here when I've finished hooking up the generator part.
offlogic says: Aug 23, 2008. 6:34 PM
This looks like a downwind type windmill, with the prop at the downwind side of the mast. Downwinders lose just a bit of power from the turbulence caused by the mast, but are better able to "self-feather" by the flexing of the blades, since they won't be colliding with the mast. I like them a lot.
Mud Stuffin (author) says: Aug 25, 2008. 12:38 PM
Because the pipe support has such a small cross section area and is round, I haven't seen much effect from turbulence as the sails pass in back of it.
boognishmofo says: Aug 22, 2008. 5:19 PM
Nice instructable. I was thinking about making one out of recycling aluminum cans. Might use this design, seems cheap enough. Will give credit where credit is due.
offlogic says: Aug 22, 2008. 5:01 PM
This is an interesting approach to small wind!
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