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Asus Eee PC 1000H Spontaneous Shut Down

Asus Eee PC 1000H Spontaneous Shut Down
This is my wife's Asus Eee PC notebook. It recently began shutting down spontaneously. An Internet search suggests others have also had this problem. Often the suggested fix has been simply to get a new computer. But, in our case, the problem turned out to be a frayed cord inside the strain relief, which is a very inexpensive problem to fix.

My wife noticed her computer seemed to cut out when she happened to bump the power cord. There is a blue LED on the power converter brick that indicates it is working. While she was showing me how moving the power cord often caused the computer to shut down I happened to notice the blue LED went out at the same time. Wiggling the strain relief on the load side of the power converter frequently caused the blue LED to light again. 

Tools used--
Hacksaw
Screwdriver for prying
Sharp knife
Soldering iron
Multi-meter
Third hand to hold wires for soldering

Materials--
Solder
Electrical tape

 
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Step 1Crack the case

Crack the case
I decided to crack the case on the converter brick. I used a hacksaw to cut along the seam. Then I used a screwdriver to break the rest of the case seam.
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12 comments
Dec 23, 2011. 2:07 PMsusanrm says:
This is great. I almost sort of could have used it. :-) Fortunately no. Yesterday I was at a student's house, and my netbook wouldn't charge on any of the outlets. You'd think it would be more likely to be the computer than the house, right? Finally, I tried the last outlet in the room, and it worked. So it wasn't my computer. Phew! Nice to know this is here, though, in case I run into trouble in the future.

I wonder if Sugru would be a good fixer to hold the case together.
Dec 23, 2011. 7:23 PMsusanrm says:
Yes, I saw it, and it's on my reading list when I have time!

Their outlets were all in good shape. My guess is a seldom-used breaker was off, or there is a switch that controls those outlets that I don't know about.

Sugru is great. I got a pack at the Maker Faire in NYC at the Instructables booth this summer, and a couple more packs are on their way to me as prizes I've won recently!
Dec 17, 2011. 9:49 PMdrissel says:
A persistent fix. My commendations.
Dec 17, 2011. 9:53 AMrimar2000 says:
Great, Phil!

Often the notebooks, PC and other devices have fails that seems magic. Almost all can be fixed as you have done, with patience and ingenuity.
Dec 17, 2011. 7:10 AMpfred2 says:
Phil, I never knew you were such a technical maven! I've gotten a lot of electronics out of trash that all they had wrong with them was a broken wire, or maybe a solder joint had gone bad on an input wire. So great fix!

To make new strain reliefs for cables I often like to use insulation I stripped off other, larger wires. Sometimes in combination with heat shrink wrap tubing, and electrical tape as well. Depends how involved I want to get, the situation etc. I keep stripped off insulation in my box of "rubber junk".
Dec 16, 2011. 1:07 PMknife141 says:
Very good information, Phil. My netbook is a different brand, but I wouldn't be surprised if they all don't use power bricks made from the same factory. Thanks for posting this, and hope you and your family have a Merry Christmas!

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Author:Phil B
I miss the days when magazines like Popular Mechanics had all sorts of DIY projects for making and repairing just about everything. I am enjoying posting things I have learned and done since I got my...
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