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Adding 'Oomph' to the Garden Solar Light

Step 2The new turbo circuit.

The new turbo circuit.
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The new circuit uses fewer parts than the original but can deliver over 80mA, almost 4-times the current to a White or Blue LED while using about 250mA, which is double the efficiency of the original design.

We will need to use 1/2W LED, which are readily available on eBay:
here, or here. They each have slightly different products, but I've used both and they're both reliable.

The real star of this circuit is the driver transistor, FJN965, from Fairchild Semi. Capable of handling up to 5-amps of current in a TO-92 case, it will start at .9v and run the light until the battery drops to under 0.3-volts. You can get them from http://fairchildsemi.com

Resistors, capacitors and inductors can be obtained from your local supply houses (eg Radio Shack, The Source), Sure Electronics, or at online surplus stores, like http://AllElectronics.com

The second image shows the layout using a Perfboard. S+ and S- indicate the wires from the Solar cell.
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18 comments
Jan 30, 2012. 2:54 PMs1 says:
Plenty of 2SD965 on ebay.
Dec 9, 2010. 6:36 PMNow_Is_The_Time says:

I would like to first thank the original poster for this circuit.
I have been trying to build one of these myself using this schematic as a guide. Unfortunately, I cannot get an FJN965, and so I have used the NTE11 which is apparently an equivalent component( I think the pin out may be different though). I have used a discrete inductor as well as a wound one that I have made, and I am still having trouble with getting the voltage to boost to 3.3 V , though it does turn on and off depending on whether sun is out or not ( turns on when I cover with my hand and turns off when I let the light hit my solar panel ). My battery voltage is mimiced at the LED.
Dec 16, 2011. 11:20 AMjsilvers1 says:
do u have a parts list for this build
Dec 9, 2010. 8:22 PMNow_Is_The_Time says:
Yes I am using a 1N914 and have the 1 uF, but I may have the pins switched around as again it is a brand-equivalent, yet different transistor. Thanks for that input. I will test it some more soon, and reply back.
Aug 17, 2010. 11:44 AMemy vesverus says:
please explain the operational for the circuit..
Aug 18, 2010. 8:03 AMemy vesverus says:
QS...i just wanna ask...why when i change the battery to (6V,1300mAh) and the solar panel to (7.2v,1W), "i had remove the inductor"...the LED always On at day and night... sorry i'm still new in electronic...
Apr 3, 2010. 1:06 PMrmfungaro says:
QS can use an inductor 47uF in this project? 22uf not find in my area ... congratulations for the project!
Mar 16, 2009. 2:48 AMdigitalenigma says:
could i use this same design and replace one solar cell with four in parralell and supplement the one aa battery with 4 aa ? or would that through all the voltage off?
Mar 16, 2009. 7:47 AMd-lite says:
Explain to me your needs - are you planning to run more LEDs? How bright? If you are not going to use the Garden Light enclosure (and solar cell), then there are different options available.
Mar 16, 2009. 9:21 PMdigitalenigma says:
OK I bought 4 working solar garden lights from wal mart @ 4.00 a pop (would have recycled broken ones but couldn't obtain any) So, I want to make a modded light out all the parts I have a set up for a container I am working on from cd spindles and I have perfboard and a separate battery pack thats holds 4 AAs, I basically want to compile one circuit 4 battery's and 4 cells, I also bought some bigger LEDs from radio shack rated @28,500 mcd FW current 20 mA FW supply 3.5v 4.0 max, I would also like to wire in the photocell, but also have a on/off switch I am familiar with basic electronics, but can't really read schematics yet, I'm thinking of trying to integrate your circuitry with either a few standard LEDs or one of the big ones I mentioned earlier with 4 solar cells 4 AAs a ,a on and off switch, a potentiometer in the battery line to control brightness to extend battery life and maybe the photo cell to allow it to double as a outdoor light I'm aiming for a indoor outdoor solar light (with removable extendible solar cells for when indoors, photocell when used as a auto/on porch light) sorry for all the detail but from all the Instructables I keep winding back up on yours thinking the answer I need for the better power regulation/rebuilt circuit is there I just don't know enough about electronics to reverse apply it to my own needs, by myself.... but anyways room isn't much of an issue and I can wing everything besides the circuitry, because I don't want to fry my parts ect..
Apr 9, 2009. 6:14 PMRusdy says:
I definitely like your 'simple' approach. But, I found using rechargeable batteries in series is very likely to damage one of the battery too quick (uneven charging / discharging cycle). So make sure to use fresh same batteries if you want to do this. All my solar garden light fails the same way, that is, one of the battery fails earlier than the other, causing charge reversal. So, I definitely like your single battery solution instead. Though, your 250mA current consumption will definitely make it last a wee bit too short. I'm trying to use LM2623 at the moment, definitely can't beat the efficiency from the chip manufacturer :) (70% as it claimed by the application note AN1221, April 2002 edition from the manufacturer). The only problem is, this chip only available in surface mount. So far, the pain of getting surface mount components, backyard job on surface mount PCB, and soldering them... still progressing. Painstakingly slow for a newbie in surface mount like myself :( All in all, I like your simple solution :)
Mar 19, 2009. 9:31 PMdigitalenigma says:
no im definatly wanting to experiment wth solar/renewables, i could buy a led bulb but i was just in the middle of the southern us ice storm, and more than ever i realise the value of things that dont plug in! but yhea ive already disasembled the lights minus the circut boards and have been experimenting with them on a breadboard, so im going to save your scematic above and see what comes about, thanks very much for the info , the pic looks much simpler than what i had in mind or what comes in the factory circut!
Feb 27, 2009. 11:00 PMALadyDragon says:
Could i get a break down of the bits used. Im very very new to these kind of map and need a little more help. I want to try and get my old solar garden lights a make over and i feel this might just do the trick.. I just need some help.
Feb 28, 2009. 11:13 PMALadyDragon says:
Hey thanks for the feedback. i will wait for the flashing version to come out. it might give me more to go on.. I just finished making clifford the cricket (so im very very basic) I have just replaced some of the batteries in the solar garden lights - testing to see how they go the others are in a bag waiting, so no hurry. Thankyou again :)
Feb 28, 2009. 6:32 AMdigitalenigma says:
does the FJN965 have to be from Fairchild Semi? i think i have but idont think its from there, its older

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