In this how to I will show you to create a adult storm trooper costume using leftover cardboard boxes, Fiberglass cloth, resin and paint.
Other resources which were invaluable can be found here.
http://www.studiocreations.com/howto/stormtrooper/index.html
this is my first instructable be kind.
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Signing UpStep 1Research.
The Storm trooper costume is a classic, I had always wanted to purchase a suit for myself, but since they can cost in the thousands of dollars for a quality replica I opted to make mine on the cheap.
I started with research. Couple of sources which were paramount and I think tipped the scale in finishing a difficult project like this.
http://www.studiocreations.com/howto/stormtrooper/index.html
This first link provides detailed measurements of all pieces which create this costume. They deserved a shout out.
http://www.instructables.com/id/Kids-Stormtrooper-Costume/
The second which is by the author HIREROB details a childs version of the costume.
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The second thing would be to spend more time sizing the suit. It can pinch and rub on the legs, after a night of walking can be frustrating.
I had a thought of doing a kydex casting, this would alow me to make the suit into a plastic replica. Giving me the durabilty cardboard would never have.
Lastly making the buttocks and lower back into one peice instead of seperate.
it's quite labor intensive though
http://www.therpf.com/f24/stormtrooper-pepakura-materials-ordered-122443/
and to save you some time here's the direct pepakura printout link (missing tabs though)
http://files.myopera.com/spacecowboy1/files/ANH%20Stunt%20Stormtrooper%20Helmet-Pepakura.pdf?1312183632?1317778050
Without papercraft it was hard and i didnt have a mold to use. So the rsults looked something handicapped.
(great job btw XD)