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Aerodynamic Wheel Disks - For your Bike

Step 4Fit and Duplicate

Fit and Duplicate
You'll likely find that your disk doesn't fit. OR, it rubs against the tire. Now is the time to break out the sander and start filing the edge down. It's helpful o mark where the disk contact tire, and then start sanding. This process will take some time - but your efforts will be worth it in the end.

To duplicate -- lay out the cut plastic flat on top of an uncut sheet of plastic. Trace the edge, cut, wedge and fit just like the first one.
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Author:trebuchet03
I'm an Engineer in San Francisco. Mass producer. Former Intern. Rapid Prototyper. Sometimes, I post Instructables. My Favorite number: 42 By profession - I am an energy engineer. I count electrons p...
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