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Aerodynamic Wheel Disks - For your Bike

Step 5Finishing

Finishing
You can paint - or in our case, we will be frosting our disks. Just sand one side until it's "frosted" - sanding by hand in one direction will yield nicer results.

To keep the cone shape -- lay out a strip of tape on the outside, then apply an epoxy adhesive to the inside of the cone shape to make a butt joint/bridge. Once cured, remove the tape and sand down the excess epoxy.

Attachment will be done with Velcro stuck to the wheel and disk.


OK, so technically this isn't complete. But, given my timing for the next couple weeks... It's now or never for publishing this thing ;)

Oh, and here's a picture of a meat person inside the fairing with the frame (slowly starting to cut and fit the frame inside).
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4 comments
Aug 31, 2010. 1:07 PMchrisinsweden says:
Your fairing looks amazing and reminds me of the light aircraft I built -absolutely the best thing I have ever built or will build. Some details would be much appreciated. Thanks, Chris.
Apr 12, 2010. 7:14 AMSimond157 says:
I Ride a Hi Performance Hybrid my wheels obviously are 700 or 27 inches im thinking of installing paneling but only for half of the lenght of my spokes using coroplast material the look is sand blasted half way will let the wind go trough and give me a fast edge at the same time, thanks for the instructions about

measurment cutting and sanding i have 24 spoke criss cross patern wheels im woudering how to fix or secure the panels to the spokes and it got to have aestetics no zip ties so anny ideas or suggestions ? Im thinking of using stacks of coroplast square stuck with epoxy and to unify both sides using velcro so yeah anny ideas?
Thanks
Simon.
Apr 26, 2007. 12:43 PMRobotrix says:
hahah meat person! i'm curious as to what your other drivers are made of.

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Author:trebuchet03
I'm an Engineer in San Francisco. Mass producer. Former Intern. Rapid Prototyper. Sometimes, I post Instructables. My Favorite number: 42 By profession - I am an energy engineer. I count electrons p...
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