3 Simple Ways to
Share What You Make

With Instructables you can share what you make with the world — and tap into an ever-growing community of creative experts.

PhotosPhotos

Share one or more photos of a project, recipe, or whatever you've made, quickly and easily.

Step by StepStep-By-Step

Share your step-by-step photos with text instructions of what you made so others can do it too!

VideoVideo

Share your how-to video. You'll need your embed code from a video site such as YouTube.

Aerodynamic bike helmet!

Step 10Using a hotwire, sculpt the foam wackily. This will be a rough cut of the final shape.

Using a hotwire, sculpt the foam wackily. This will be a rough cut of the final shape.
«
  • IMGP0497.jpg
  • IMGP0498.jpg
  • IMGP0522.jpg
Good hotwire technique is an art I'm still trying to perfect. In general, I can say that the cut surface is much smoother if you don't let the wire snag on anything and if you try to make sure you move the wire with relatively consistent speed. If the wire snags, often this can result in a deep groove where the wire burns into the surrounding foam as it sags. if you can keep it moving that keeps tension on the wire and makes the cut more predictable. Doing a few practice cuts is a great idea; after you cut 4 or 5 random little pieces you start to get the hang of it and will certainly be able to do this project. If you want to make your own hotwire you should check out the instructable Hot Wire Foam Cutter.
« Previous StepDownload PDFView All StepsNext Step »

Pro

Get More Out of Instructables

Already have an Account?

close

All Steps Viewing
View all steps of an Instructable on the same page when you're a Pro Member.

Upgrade to Pro today!
0
Followers
1
Author:aerospatial