Airplane propeller ceiling fan

 by goaly
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I had found this old propeller to add to the collection of airplane parts I was displaying in my garage. I didn’t know at first what to do with it, but once I got the idea of converting it into a ceiling fan… There was no turning back.

 
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Step 1: Take it apart

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First I disassembled the propeller for cleaning and painting.
ArsenioDev says: Jun 14, 2013. 11:47 AM
dude you could add a sound effects module for that!
Mr_Anderson says: Jul 22, 2012. 7:36 PM
That prop when new is worth several thousand dollars! if it is airworthy - it is worth several thousand dollars! Please help me find one too! :)
goaly (author) in reply to Mr_AndersonJul 23, 2012. 1:54 AM
The prop is not airworthy. I was told it had been used as a training aid at a technical school. I purchased the prop on ebay for the opening bid, which was under three hundred dollars. Also, it was located within two hours driving distance, so I did not have to pay to have it shipped. I believe that I was lucky to find this, but deals are out there.
awesomecreations in reply to goalyJan 28, 2013. 11:26 AM
Holy $#!* I wish I could find a good propeller like this, Do you know how much they cost to make! Especially Aluminium and steel blades! Nice use for it but If I had one of these I don't think I would be able to bring myself do anything to it other than display it on a wall or something.
Definitely a nice "subtle" way to show your friends how much of a aviation enthusiast you are!
goaly (author) in reply to awesomecreationsJan 28, 2013. 5:37 PM
Thank you,
Mr_Anderson in reply to goalyJul 23, 2012. 5:24 AM
Awesome! your project is so much better than the typical static clock!
Very good find!
Cheers!
hms1018 says: Jul 24, 2012. 11:35 PM
SWEET!!!
Tumunga says: Jul 22, 2012. 3:31 PM
That looks cool as you know what.

Reminds me of the ceiling fan in Restaurant Depot.I have to go to Restaurant Depot in Indianapolis to shop. Inside, on the warehouse ceiling, is the biggest friggin ceiling fan I've ever seen. It has 3 blades on it. I bet they're at least 10' long, if not longer. They almost look like aluminum air foils. The fan looks like it's running about 60rpm. From being about 35' from the ground, the breeze it creates on the floor is pretty good.
bombero126 in reply to TumungaJul 23, 2012. 6:25 AM
Look up Big Ass Fans. These are probably like the one you saw.
goaly (author) says: Jul 22, 2012. 1:04 PM

Thanks for the compliments! I added another step to this instructable (at the end) with links to two more of my projects that used airplane parts.


hbannink says: Jul 22, 2012. 10:19 AM
Are those the tail feathers of a radio model??? Figures I am green with jealousy brilliant
goaly (author) in reply to hbanninkJul 22, 2012. 12:57 PM
The tail feathers are from an RC plane that I bought at an estate auction. It did not have an engine or radio controls, but I got it for just a couple of bucks. So I put a wood prop on it and hung it in the garage.
dmaratt says: Jul 22, 2012. 12:49 PM
Love it - Looks great!
goatdriver1957 says: Jul 22, 2012. 12:13 PM
Do you plan to paint a red stripe around the room to warn bystander on a ladder that they are in the sling-blade zone? :) .

Sweet wing tip , with a strob too
l8nite says: Jul 16, 2012. 8:06 PM
thats just awesome but I thought a propeller moves air to the rear or up in this case, do you run it backwards ?
goatdriver1957 in reply to l8niteJul 22, 2012. 12:04 PM
Yes, to your question.
but
The blades can be placed to push the air flow forward of the hub but then the prop looses its curb appeal. Props look better when they are in the working pitch while in static.
goaly (author) in reply to l8niteJul 17, 2012. 12:36 PM
I did try running the prop backwards. But blowing the hot air down from the top of the garage was very uncomfortable. Forcing the air up to the top seems to push the hottest air out of the garage vents and works a lot better. I also prefer the look of the prop spinning in the right direction.
l8nite in reply to goalyJul 17, 2012. 1:46 PM
smacks self in forehead... That makes sense, we run the ceiling fans in that direction in the summer
VadimS in reply to l8niteJul 16, 2012. 10:55 PM
It's a feathering prop.
l8nite in reply to VadimSJul 17, 2012. 1:46 PM
I don't see any feathers ........................ = S
gjm says: Jul 22, 2012. 6:39 AM
This is very cool.
Is this a variable pitch propeller?
goatdriver1957 in reply to gjmJul 22, 2012. 11:54 AM
Yes, always when one is able to see a taper or splined shaft for inserting into the prop blade or when you see a protruding prop hub.
Wroger-Wroger says: Jul 22, 2012. 10:31 AM
Damn...

I HOPE you bolted it all up, properly and to the SOLID timber in the ceiling....

"It's only fatal if it lands on you!"
velojym says: Jul 22, 2012. 8:34 AM
Those things aren't cheap, either... but once they're deemed un-airworthy, I'd say this would be a great use for it.
Robot Lover says: Jul 18, 2012. 8:55 PM
The heaviest (and coolest) ceiling fan ever!
dreamberry says: Jul 18, 2012. 8:08 PM
I covet thy awesome fan.
batman96 says: Jul 18, 2012. 2:26 PM
I spy Evil faces in one of those pictures!

Great Ible, I would do this if I had a airplane prop.
goaly (author) in reply to batman96Jul 18, 2012. 4:41 PM
Those "Evil faces" are foam Jack O'lanterns. I use the electronics from this instructable to light them up during Holloween.
http://www.instructables.com/id/Beer-Bottle-Color-Organ/
batman96 in reply to goalyJul 18, 2012. 6:54 PM
Yea, I knew what they were, just was wondering if anyone else noticed them.
Dr Qui says: Jul 18, 2012. 6:36 PM
Pure quality!

That's one ceiling fan Steveo from jackass wont try jumping into.
rimar2000 says: Jul 17, 2012. 2:52 PM
AAAGH, I'm dying of envy!

I was going to make the same observation I8nite did...
heathbar64 says: Jul 17, 2012. 4:33 AM
that's awsome! but where do I get an old prop?
goaly (author) in reply to heathbar64Jul 17, 2012. 12:35 PM
The prop, electric motor, and manufacturers decals were all ebay purchases. I was the only bidder on the prop, and bought it for a very reasonable price. It was within driving distance, so there was no shipping cost. Additionally the seller was a great guy to talk to, and he gave me the wingtip that you see in the photos and video as a gift when he heard that I was using the parts to decorate my garage.
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