What you need,
A model ;)
Alginate
Plaster bandages
Several cups (to mix, pour water etc)
Vaseline
Cotton
A pillow (you have to make the model comfortable =)))
Small pieces of paper (or you can use straws, I didn't have any so I used paper)
EDIT: Please read the comments, especially danzo321 has written really good advices, they would make the process easier =9
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Mix your alginate with water
Now if you have people around you make them help you =) It would be much quicker if someone else also mixed alginate with water in another cup so you guys can pour it together. I had only one extra so I made her take the pictures and did all the mixing myself.
If there isn't someone to help, be patient, don't try to mix huge amounts of alginate cause they are going to dry quick and you probably will waste a lot of alginate.
REMEMBER! If alginate is getting light pink it means you only have a few seconds to pour it on the face. Best to use it while it is dark pink/purple.









































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When I had my face cast taken years ago, this error was made. Careful photographic comparisons of the positive taken from that mold clearly showed how gravity had altered my face during casting compared to usual upright facial presentation. Also, my cast had a many more eyebrows and a few eyelashes despite heaving mold release coverage. That made removing the plaster casting a balance between pain and time consumption.
I suggest finding a way to make facial molds with living model faces upright. Rigid death masks probably are not subject to enough gravity reshaping to be worth considering.
I somehow got through it and the end result was a quite good life mask. I think if you work closely with your models and keep them at ease, claustrophobia doesn't necessarily have to rule them out.
Mold does not really become heavy, it just becomes stiff and does not move with the live person. This is really a problem when I cast the diaphragm (belly) which must move as we breathe. (It took a while to learn how!) And since I use a direct-plaster method, which is not safe for inexperienced workers, I will not give an Instructable lesson. My website shows/tells as much as I am comfortable revealing.
By the way, you can simply dispense with the costly alginate and make great lifecasts with only the bandage. There are plenty of tricks with it too, but worth a try.
Merely touching a short straw may make most people sneeze, possibly ruining the mask.
Very interested what is in the open mouth to form that flat plane.
And I put a napkin into her mouth cause I didn't need teeth, I am going to drill that part =)
Air bubble holes are wetted and filled with a thimble-ful of plaster in one step, and sculpted with a brush or sponge or - whatever.
Plaster gauze is not merely dipped (in warm water), it should be 'smushed' to make its plaster a thick liquid. I prefer painting some real plaster on the hairy algy surface because poking the delicate algy mask is bad and i want a good surface to lay bandage on. I think you need around six layers of bandage to have a strong enough mother-mold.