Altoids Tin Alcohol Stove

 by lo-tec
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I've seen this all over the internet, and decided I would make one myself. There isn't a whole lot of variation that can be done to the design, and this is pretty much a direct copy of the stove design found here: http://www.backpacking.net/makegear/altoids-stove/index.html
This is a cool idea, very cheap to make, and I think it needs more coverage, so here it goes, my first instructable, how to make an Altoids tin camping stove!
 
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Step 1: What you need:

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Materials:
A mint tin, for this one we're using a rectangular Altoids tin.

A section of fine metal mesh, windowscreen works great.

Some perlite, which is cheap, and easily found at most garden supply stores. I've heard you can substitute fiberglass insulation for the perlite, but I have not tried this and cannot confirm.

Tools:
Some shears or other tools to cut the metal. Heavy-duty scissors should work fine.

A ruler to measure the tin and screen.

A permanent marker to mark your measurements.

Optional:
Some sandpaper to remove the paint from the tin.
n0ukf says: Jul 3, 2012. 1:11 AM
Make sure your metal mesh is not galvanized. Burning zinc fumes are a nasty health hazard.
n0ukf in reply to n0ukfJul 3, 2012. 1:14 AM
BTW, how do you not put out the flame when you put a pan on the stove?
SniperBEAST1515 in reply to n0ukfAug 22, 2012. 4:30 PM
you need a pot stand, which will hold it about 1-2 inches above the stove
dolfinmagikpro says: Mar 9, 2012. 5:35 AM
Everclear is another alternative, or any cheap vodka. Since they are grain alcohols they won't make you sick if you accidentally spill it on food that you may be cooking, plus their fumes, in my opinion, smell better. Great idea for the stove! Thanks for sharing!
kc8hps says: Dec 13, 2011. 10:21 PM
I've also used epsom salt instead of the perlite.
civiloutlaw says: Mar 23, 2011. 7:13 PM
I can't personally recommend using the window screen wire mesh as it melted upon first test. It melted even faster when exposed to direct flames.
simplebeep in reply to civiloutlawOct 6, 2011. 9:40 AM
A metal window screen melted? I'm a bit surprised. Perhaps try one of a thicker gauge, or of a metal with a higher melting point.
tazsapp says: Aug 18, 2011. 11:32 AM
how hot does it usually get?
Biopyro says: Jun 3, 2009. 10:24 AM
I wouldn't want to cook mini sausages in the alcohol fumes directly. Fibreglass should work fine, it won't melt or burn, and will stop the alcohol spilling
isrlear in reply to BiopyroJul 11, 2009. 3:36 PM
Do not use fibreglass! Most fibreglass contains formaldehyde, and it will burn and possibly get into whatever you're trying to cook.
Tampaguy in reply to isrlearJun 3, 2010. 3:12 PM
In the USA, formaldehyde is BANNED in the manufacture of fiberglass. Fiberglass (USA) contains only fiberglass, which is finely spun silicone (sand).
bettbee in reply to TampaguyMay 26, 2011. 1:14 PM
Silicon :-)
blodefood in reply to isrlearJan 31, 2010. 2:58 PM
Thanks for this info.  I didn't know this and I thought fibreglass was the best thing to use.  Is there a way to find out if it has formaldehyde in it?
A flyin muffin in reply to blodefoodMar 13, 2011. 5:01 PM
Fiberglass NEVER has formaldehyde if you live in the U.S.A. Fiberglass is actually perfect. Double check your sources ( even me :) before you trust them.
Weissensteinburg in reply to BiopyroJun 11, 2009. 9:51 PM
(I realize how delayed this comment is) Alcohol stoves are pretty common for campers, so I don't imagine this would be any different.
knektek says: Jan 15, 2011. 10:08 AM
can you use methanol?
unominame in reply to knektekMay 26, 2011. 5:53 AM
Anything that evaporates quickly and is flammable should work just fine. I.e.
Heet or isopropyl alcohol, methol, and Denatured alcohol.
Late comment ftw :D
Ben_the_Sci_Kid says: Feb 22, 2011. 10:02 AM
great ible but could you use rubbing alcohol instead?
A flyin muffin in reply to Ben_the_Sci_KidMar 12, 2011. 9:43 AM
It doesn't burn all the way so you might have residue on the perlite, but you could use it.
carlpogi_11 says: Feb 28, 2011. 1:49 AM
this is awesome i think im gonna do this
John-4 says: Feb 19, 2011. 6:55 PM
This So cool. I made one but I had Three layers of mesh two were the kind you used but the top one was a stronger mesh that the squares were 1 cm squared. But I soldered the mesh to the tin. But I use lighter fuel because it has a bigger flame.
portalturret2 says: Dec 20, 2010. 12:52 PM
pretty sweet invention
liammk says: Jun 9, 2009. 11:09 PM
to make the flame visible add table salt to the alcohol, note that it should be about half a teaspoon of salt to one cup of alcohol
rocketman121 in reply to liammkApr 29, 2010. 7:59 PM
Wouldn't the salt make the alcohol burn less efficiently?
backlash in reply to rocketman121Nov 15, 2010. 10:02 PM
yes, but unless you are running a lab test on efficiency, the difference should be negligible. plus, being able to see the flame is very handy.
lilpepsikraker says: Aug 6, 2009. 6:43 PM
Can i use anything other than perlite or vermiculite? I really dont want to fork over $5 for 8 quarts of the crap when I only need 4 ounces. Maybe I'll ask around if I can have a cup of it.
japxican91 in reply to lilpepsikrakerNov 8, 2010. 10:49 PM
if you have extra altoid tins and all the excess fluids n perlite, make a few extra stoves? give em to friends who go hiking, may need it in an emergency since winter is coming and who knows what happens, heat is very valuable. or sell them to other folks for 5 a piece and make a profit lol
TANZMEISTER in reply to lilpepsikrakerJul 17, 2010. 8:24 AM
use fiberglass insulation, has a much much much greater surface area thus working better as a wick.
pood in reply to TANZMEISTERJan 1, 2012. 3:01 PM
Using the insulation instead also makes it way lighter.
abadfart in reply to TANZMEISTERJan 30, 2011. 4:33 AM
i wouldn't want to try fiver glass i have seen/tasted what happens when it gets to hot
A flyin muffin in reply to abadfartMar 12, 2011. 9:50 AM
Why are you eating fiberglass insulation (you said that you tasted it, unless you mean tested)? And unless your alcohol burns at 2075 degrees (at which point the Altoids tin would probably also melt) you shouldn't have any problems :)
abadfart in reply to A flyin muffinMar 15, 2011. 8:51 AM
we had a fire at a job site, the smoke was so thick you could literally taste it
xd12c in reply to lilpepsikrakerJun 21, 2010. 5:50 AM
I wouldn't use vermiculite. There are concerns with vermiculite containing asbestos
cindi59 in reply to xd12cDec 2, 2010. 10:45 PM
Vermiculite is now tested for asbestos. So not a problem to use it.
______ says: Aug 3, 2010. 7:42 PM
try lash oil
spark2FLAME says: Aug 1, 2010. 4:29 PM
will vermiculite work as well? or is it just perlite?
YotaTruck says: Aug 2, 2009. 9:03 AM
Is there a version of this stove that will let you top it off while it's running?
jibbers75 in reply to YotaTruckJul 28, 2010. 10:55 AM
i think if you add it in small amounts then you can do it while it is running
YotaTruck in reply to YotaTruckAug 2, 2009. 9:06 AM
I think I'll try running this on Methyl Alcohol as well (HEET gas line antifreeze) because it would be really convenient. Most gas stations carry HEET or similar products.
TANZMEISTER in reply to YotaTruckJul 17, 2010. 8:23 AM
HEET is nothing other then (approx) 90 percent isopropenol alcohol (by volume).
Appollo64 says: Jun 3, 2010. 9:02 AM
 You can use anti-freeze for these kind of stoves. I don't know how easy it is to find the alcohol.
TANZMEISTER in reply to Appollo64Jul 17, 2010. 8:29 AM
to be precise, you may use HEET fuel line antifreeze. DO NOT USE standard radiator antifreeze it contains chemicals for lubrication. You can get HEET at any gas station. Also, you can get 90 percent iso alcohol at any major chain drugstore (RiteAid, Walgreens, etc). Or you can get Denatured Alcohol at any hardware store.
Chikara says: Oct 21, 2009. 4:38 PM
I have an interesting idea.. not very sure it would work but it is worth a try: do almost exactly this, BUT cut a hole in the lid and put the mesh screen on that.. or maybe even just cut a ventilation hole on the side and sandpaper the screen down.. would this work?
Tim Temple in reply to ChikaraApr 30, 2010. 11:59 AM
How do you intend to put it out?  Use your thumb?
TANZMEISTER in reply to Tim TempleJul 17, 2010. 8:25 AM
with an altoids tin, you won't be adding more then 2-3 min worth of fuel, just let it burn out
Chikara in reply to Tim TempleMay 17, 2010. 11:43 PM
it was just a concept.. :D
atrus713 in reply to ChikaraJun 14, 2010. 8:36 PM
couldn't you just close the lid?
Chikara in reply to atrus713Jun 14, 2010. 9:01 PM
no, there is a hole in the lid
stupidstickanimations says: Jun 26, 2010. 3:05 PM
is there anyway you can make the mesh removable without making the mesh smaller cause then you could refill it and use it again. or is there another way to make it refillable
eneergcam in reply to stupidstickanimationsJul 15, 2010. 10:38 AM
the perlite isnt supposed to come out, it is used for insulation, the alcohol is the fuel.
madhops0620 in reply to stupidstickanimationsJul 9, 2010. 3:43 PM
The mesh doesn't need to be removed, just add more fuel to the perlite
skimmo says: Mar 19, 2010. 12:50 AM
i tryed to refill my fuel stove with metho while it was still burning and the vaper in the bottle exploded and showered burning metho every where, so all my hand feels like bad sunburn, i had to pat out all of the little fires every where
unmdec in reply to skimmoJul 9, 2010. 1:43 PM
LMAO...you didn't think that was a bad idea before hand? no pun intended...
thepaul1993 in reply to skimmoApr 16, 2010. 4:26 AM
Well at least you know not to do that again.
Bloodbeard says: Feb 20, 2010. 11:20 PM
 Ginger is my fav too!  Hard to find though.
blodefood says: Jan 31, 2010. 3:04 PM
I like this stove design because most of the rest of the stoves I have seen do not show how to extinguish them properly when you're done.  With this tin, you can just flip the lid closed with a stick or something.  The only thing I would add would be some sort of "simmer ring" when you want to lower the heat and continue cooking. 

How do you deal with unused fuel?

By the way, in Canada, stove alcohol is known as methyl hydrate.  It's probably the same as denatured alcohol as it is found in the paint section of the hardware store and is labelled as usable for alcohol stoves.
mason0190 says: Aug 28, 2009. 12:51 PM
wait. what about the zinc oxide all over the tin? Isn't that a potentially fatal poison if burned like this?
die_dunkelheit in reply to mason0190Jan 6, 2010. 9:10 PM
Altoids tins are not galvanized so this is not a concern.
malweth says: Sep 11, 2009. 9:04 AM
Ginger Altoids FTW!!
kcls says: Aug 29, 2009. 10:07 AM
What do You cook on it?
kevinkm77 says: Aug 4, 2009. 7:00 PM
how would u cook stuff? right on the screen?
lilpepsikraker in reply to kevinkm77Aug 6, 2009. 6:40 PM
pot stand that holds the pot/skillet an inch over the tin. if you put something on the screen, no oxy gets under, so the stove then burns inefficiently.
shaun.russo says: Jul 5, 2009. 8:23 PM
whats the perlite for?
I Got A Cup Productions in reply to shaun.russoJul 6, 2009. 5:43 AM
Perlite is used as a type of wick for the alcohol. If the perlite wasn't there the alcohol would burn up very quickly.
YotaTruck in reply to I Got A Cup ProductionsAug 2, 2009. 9:02 AM
I imagine it also increases vapor pressure because there are tiny, tiny pockets of air all throughout the perlite. It "wicks" very well. That way you don't have to prime the stove first. With an even finer mesh, you could probably gather even more pressure for a higher heat burner.
mason0190 says: Jul 25, 2009. 7:55 AM
Wouldnt this burn perlite all over your food?
YotaTruck in reply to mason0190Aug 2, 2009. 9:01 AM
Perlite is glass. It is inert and gives off no gasses, and would need to be heated to very high temperatures to even melt.
CaptainGroovy says: Jul 30, 2009. 2:50 PM
I have to admit that the Altoid tin stove is cute however Sams club and party stores sell Sterno and it normally pretty cheap. If not you can make it your self on the net and Instructables That not to say I don't have 101 other uses or the little tins starting with a paint job. A little tape a scuff pad and the spray paint color of your choice
sharlston says: Jul 27, 2009. 1:47 PM
nice job

=)
navyeod says: Jul 24, 2009. 7:48 AM
Did I miss something? Doesn't the flame "snuff out" if you put a pot on the stove to heat or cook food? Perhaps large rocks around the can to sit the pot on so the stove will get air?
stephenniall says: Jun 3, 2009. 9:22 AM
WOw i have seen a few altoid stoves and this is by far the best for making stuff like mini sausages !! rated 5/5 for good instruction
ebqbbqmaster in reply to stephenniallJun 18, 2009. 12:22 PM
(removed by author or community request)
Squid Tamer says: Jun 17, 2009. 8:47 PM
I'm going to have to make this! If only you could store the alcohol inside the stove. Though that seems like an accident waiting to explode in your pants.
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