loading
A futuristic metal purse. Made of sheet aluminium and leather. 

Aluminium sheet: 5052, 0.032inch
Lamb skin (turquoise)
Rivet: flat head solid riviet, 1/16'' diameter, 1/8'' head diameter, 1/8'' length

Band saw
Laser cutter
Drill press
Hand puncher
Box-and-pan brake
Air pressure rivet gun
Sewing machine
Files
Hammer (rubber head)
Clamps
Steel / Aluminium Blocks

Step 1: Sketch & Rough Prototype

First make some rough sketches on the overall shape / silhouette of the bag. Prototype with foamcore or cardboard to get a tangible feel of the design and make small design adjustments accordingly.

Step 2: CAD Model

Build a CAD model using Solidworks. Flatten the pattern using sheetmetal functions in Solidworks. Export the drawing of the flat pattern into Illustrator and perfect the details. (Here I added the hems in Illustrator but you might also do that directly in Solidworks.)

Step 3: Cut

You can waterjet cut aluminium sheet with your drawing file. If waterjet is not an option, you can also use band saw. Lasercut the pattern on paper and then tape the paper pattern to your aluminium sheet. Cut on a band saw according to the pattern. Drill holes on the main sheet and the tabs for rivets.

Use a drill press or a hand punch to work out the empty part in the handle. 

File smooth all the edges.

Step 4: Bend

Lasercut the pattern on a cardstock (Bistro paper) and test the bending order.

Bend the hems half way on a box-and-pan brake.

The rest of the bends can't be done on a box-and-pan brake. Use steel/aluminium blocks and clamps to secure part of the sheet and then bend by hand. Use a rubber hammer to tap gently along the bending edge to add to its crispness. 

Step 5: Assembly

Rivet the tabs in place using a air pressure rivet gun. Bring the outside of the bag to high polish and clean the inside.

Sew the lining together according to the same pattern. Leather can be laser cut as well.

Use super 77 spray adhesive to put the bag and the lining together. Tap the hems all the way closed with a rubber head hammer.

Step 6: Glamour Shots

Done!
This is great!! it would be cool in backpack form definitely.
<p>Cool. Have you tried making a backpack the same way?</p>
<p>I'm glad you asked! I actually made a backpack as well but it was not as polished (still prototyping!). </p>
<p>Nice work, very clean! How is that handle? it looks like it might be uncomfortable.</p>
<p>The handles were sanded smooth so it's actually comfortable to hold. But I guess if you put too much stuff in the purse, it'll probably hurt your hands.......:)</p><p>Definitely something to improve for the next one!</p>
<p>wow, nice! now i wish i would have all these fancy metal tools at my disposal to make something like that myself....</p>
<p>I don't own those tools but I have a great shop nearby......</p>

About This Instructable

9,376views

176favorites

License:

Bio: Wei Li is an artist and designer that currently lives and works in San Francisco. Li uses her work to explore fantasies and desires with ... More »
More by wei wei:Casting with Soft Mold Constructed from Sheet Materials Friendly Gestures in Unexpected Places Digital Aesthetics Recreated in the Physical - CNCed Resin Cast Objects 
Add instructable to: