Another Benchtop Power Supply from PC Power Supply

 by LancePenney
Intro Main.JPG
This instructable will show how I built my benchtop power supply from the power supply unit in an old computer. This is a very good project to do for a number of reasons:

- This thing is very useful for anyone who works with electronics. It supplies nice, clean DC power in a number of voltages with overload and short circuit protection built right in!
- It is a very easy project. Most of the work is already done for you inside the computer. It's just a matter connecting a few wires and you're done.
- It's very cheap. I got the old computer for free and the rest of the parts were under $10. A commercially built benchtop power supply like this could run you more than $150!
- It's somewhat environmentally friendly since your recycling old parts to make something new.

I should mention that this is not an original idea of mine. I learned everything I know about this project from other Instructables about power supplies (there are dozens). My project is unique only because of the enclosure I built for it. The guts are the same as any other one.

My particular unit is capable of suppling +12, +5, +3.3 VDC and -12, -5 VDC. These 5 rails along with the Ground rail can be mixed and matched to provide many different voltages eg. the voltage between the +12 and -12 rails is 24 volts). There is also a handy on/off switch in the front with lights that indicate how the unit is operating.

Since I don't have any electronics projects on the go yet, I am only able to demonstrate a simple relay circuit. Here you can see the relay powering different combinations of indicator lights based on the state of the pushbutton.
 
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Step 1: Gather Your Tools and Get Yourself an Old Computer

tools 1.JPG
The things you'll need for this project vary greatly depending on your own design but you'll definatly need:

- A multimeter
- A pair of wire cutters / strippers
- A screwdriver with a Phillips head and flat head
- An electric drill with a set of drill bits

Other Materials / Tools I used that you might want to consider:

Enclosure:
- A sheet of 1/4'' craftboard
- Carpener's glue
- Clamps of various sizes
- Table saw
- Carpener's square
- Measuring Tape

Electrical Drvices:
- An on/off toggle switch
- Red 5mm LED
- Yellow 5mm LED
- 330 Ohm resistors
- Solder iron and solder

Connectors and Rails:
- Machine screws
- Washers
- Hex nuts
- Ring terminals
- Zip ties

The washers, hex nuts and ring terminals should be sized appropriately to fit the machine screws. The ring terminals should be able to accept 16 to 14 guage wire (this allows several wires from the power supply to fit in at once).

Finally, you're going to need a computer. I put a wanted ad for old computers in the local online classifieds. A week later I had 3. Or perhaps you already have one lying around. A lot of schools will throw away a bunch of computers once in a while too. People should be happy to give them away since it costs them money to dispose of them. Either way, when you get your hands on one you'll be ready for the next step.

Computothought says: Jun 16, 2012. 9:00 PM
Except for a missing electrocution warning, it is cool!
one_fake_user says: Dec 11, 2009. 2:36 PM
A wooden enclosure wouldn't be the best idea with this project I wouldn't think. 1 spark = 1 fire. Get a surge and the caps and resistors go pop, things catch on fire, not a good thing. Like the design though. I think the easiest way of getting a good enclosure would be to gut a second psu and feed the cables from the front of the first one into the back of the second one then panel mount everything to the front of the second one. Then bolt the 2 of them together. Minimal construction required.
Hycro says: Nov 18, 2009. 12:39 PM
Wait...that doesn't look like the computers I had so many of, that looks just like the old PIII 550 I had...it was an awesome little rig, half the parts were missing when I got it, and I built it into a pretty reliable computer...
Hycro says: Nov 18, 2009. 12:11 PM
I had 10 or more computers just like that one...still got all the mobo's and cases from them...but half the power supplies have burnt out, and a couple didn't have a power supply when I got them...:P
cpotoso says: Oct 30, 2009. 9:08 PM
Often switching power supplies need to have a load to operate at all.  Most AT/ATX benchtop power supply designs I've seen (and I built 2) employ a 5 -10 Ohm power resistor between the +5V and GND posts. 
LancePenney (author) in reply to cpotosoOct 31, 2009. 8:56 AM
Yes I have read about the 10 watt resistor used for the minimum load on these power supplies. However I cannot find any at the local electronics stores and I don't want to order one online unless I'm making a big order.
For now I'll just use a few lamps or something if I need to draw more power to get it to run stable.
stephenniall says: Oct 30, 2009. 2:26 PM
i love the idea of bolts as banana jacks ! I made a Hot foam cutter using 3mm mdf (looks like what your using) and butt joints with hot glue (apart from i cut it out with a laser cutter)
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