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Antiqued Media Stand from one sheet of plywood

Antiqued Media Stand from one sheet of plywood
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  • tv stand pic 002.JPG
  • snow 019.JPG
  • tv2 004.JPG
  • tv2 002.JPG
  • tv2 005.JPG
  • tv stand 011.JPG
This was made as a Christmas gift for my wife. We had traded some things with a brother of mine for a used plasma TV, but needed a nice media stand for it to sit on.

I told my wife to pick any design she liked, and I would do my best to create one like it for a fraction of the cost. She looked at entertainment centers and media stands on some of the popular furniture websites until she found one that she liked and said, "There it is, make that one!"

I came up with a plan that required the purchase of one sheet of 3/4" plywood, along with about 60 feet of 1/4" by 1 - 3/8" lattice (from the trim section). A small amount of additional material was needed that came from my scrap pile. The finished piece appears to be made with inset framed panels, along with solid posts around all the edges. Not so, but you wouldn't be able to tell!

Including paint and hardware, I spent just over $100 on this. I used a lot of glue, nails, and sandpaper, which will add to the cost once they are replaced. This was a fun, challenging project, and my wife is very proud to display the end result in our living room. The finished dimensions are 28" H by 44" W by 20.5" D.

Thanks for looking!
 
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Step 1Break down plywood

Break down plywood
I spent a lot of time working out the details and organizing a plan of approach. Looking back it all looks simple and obvious now, but it was a tricky plan to figure out.

I laid out a cut plan for the sheet of plywood (which I've included above), and the plywood was broken down into pieces according to the plan. All longer cuts were done with a circular saw and a straight edge, and shorter cuts were done with a miter saw. Some of these pieces were further trimmed as needed for final installation.

3/4" plywood is generally only 11/16" thick, which is important keep in mind.

I made all the vertical cuts first, beginning with the bigger pieces on the left of the plan and moving toward the right. About 1/8" material is lost with each cut. The last section remaining was for the drawer backs, and was about six inches wide.

The third and fourth photos show what was left over at the end of the project from the wood I had to purchase. Not bad!

I don't include many measurements from here on. If you're willing to tackle this project, this is the starting point. I've tried to condense this down as much as possible, as there are just too many details to cover everything. Please examine the photos throughout the build for more details, and to see some of the tricks I used to make steps easier and more controlled and precise. Please ask questions if anything is not clear.
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34 comments
Dec 5, 2011. 6:04 PMdarlajanette says:
How, exactly, does one use biscuits?
Nov 26, 2011. 1:55 PMpheenix42 says:
When I get the resources to do so, I'm building one of these for my older sister...her TV is getting to the point of needing replacement, and when she does it'll have to be one of the new flat-panel style. This would be ideal for her place!
Nov 8, 2011. 5:41 PMbigjeff5 says:
I'm not much of a fan of that color, but if your wife likes it who am I to judge?

Great instructable, this looks really slick!
Nov 4, 2011. 11:51 PMparrster says:
I was very, very impressed with this! You have a gift.
Oct 28, 2011. 10:03 PMkenbob says:
Beautiful work and excellent instructable!! A+ all around and I love the finished product too!
Oct 8, 2011. 5:06 AMdimmaz88 says:
This is an awesome cabinet, I love this rustic style.
You've inspired me, I'll have to make something similar

Great job dude, keep up the good work :)
Sep 11, 2011. 10:35 PMParmenion says:
Do you work at ikea?
Great job!
Jun 27, 2011. 11:35 AMdagarcia76 says:
That is a beautiful TV console. I hope to try my hand at that as soon as I get a workbench made. I noticed yours looked like you made it out of 2x4's and plywood. Simple and sturdy, just what I had in mind. Could you post some pictures of your workbench please. It may sound silly, but I am absolutely serious.
Jun 19, 2011. 7:17 PMsebgonz says:
This is great! It's very well done and looks extremely nice. One question I have, that I must have overlooked while reading, is how did you get the seams in the side and top? Are those pieces not one single piece? They look like they have been made of a few sections.
May 8, 2011. 2:28 PMhonorman says:
I am a retired home builder and hobby furniture builder, you did a great job, My shop is small also and has got away from me as i have rent houses and need storage
I have built a lot of cabinets for my new homes and have a nice oak display case under construction now, I have every tool you would need but cannot find some of them in my overloaded shop. again, Great Job, Very nice
May 7, 2011. 1:51 PMNatalina says:
This is gorgeous.
Mar 28, 2011. 5:34 AMdgallimore says:
That really is a thing of beauty. Great 'ible!
Jan 31, 2011. 7:43 PMStoryAddict says:
Wow, this is exactly what I've been looking for! I've got a flat tube TV (not exactly sure of the weight) rather than a flat plasma. This looks like an extra solid piece though. What kind of weight capacity would you say it could hold?
Jan 30, 2011. 7:40 AMdcrrcdx2 says:
nice work! i love wood, and making something to this standard from plywood is top quality craftmanship(not that you need anyone to tell you!) well done!!
Jan 25, 2011. 7:08 PMsueman2 says:
now if we could only fasten one of those miscellaneous parts into handles.
Jan 17, 2011. 8:13 PMtchitwood says:
Wow! This is amazing! Very great instructable, so well done and the finished piece looks perfect!
Dec 26, 2010. 3:50 PMkransbox says:
wow, just wow.....
Dec 24, 2010. 5:04 AMBobBagwill says:
Great job on the project and the Instructable!
Dec 22, 2010. 4:14 AMmichou94 says:
Great job ! Your work is inspiring, especially for someone like me (i'm terrible at woodworking), thanks for your advices and your detailled instructions.
Dec 21, 2010. 7:35 AMShades of Grey says:
This is an amazing piece of furniture from humble beginnings. I am impressed for sure. I am even more impressed with your neat, tidy and clean workspace (at least the part in the pics!). As far as being OCD, I think you are just a craftsman who is proud of his work and doesn't take shortcuts. This 'ible is very well written also. Thanks for sharing.
Dec 21, 2010. 7:23 AMCrLz says:
Excellent build, cool idea, good documentation!
Dec 20, 2010. 12:24 PMrbeforee says:
Again, awesome precision and detail. You do beautiful work and I greatly appreciate your extra efforts to share your process. The finished unit looks terrific.
Dec 20, 2010. 10:45 AMmurph38_99 says:
Great Ible.

For CementTruck: You need cutlist software http://www.delphiforfun.com/Programs/CutList.htm
Dec 20, 2010. 7:17 AMCementTruck says:
Great job!!!. I particularly like the low waste of this project. It is always a struggle to position the pieces on the cut sheet.
Dec 20, 2010. 6:38 AMllmadigan says:
wow! that's pretty awesome!
Dec 20, 2010. 5:36 AMcoppaj says:
Absolutley amazing! This is exceptional work and you should be quite proud. I never would have beleived it was made of plywood! Great job! Please continue to post, and I learned a lot from this.

Thanks.

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