Introduction: Antiqued Media Stand From One Sheet of Plywood

Picture of Antiqued Media Stand From One Sheet of Plywood

This was made as a Christmas gift for my wife. We had traded some things with a brother of mine for a used plasma TV, but needed a nice media stand for it to sit on.

I told my wife to pick any design she liked, and I would do my best to create one like it for a fraction of the cost. She looked at entertainment centers and media stands on some of the popular furniture websites until she found one that she liked and said, "There it is, make that one!"

I came up with a plan that required the purchase of one sheet of 3/4" plywood, along with about 60 feet of 1/4" by 1 - 3/8" lattice (from the trim section). A small amount of additional material was needed that came from my scrap pile. The finished piece appears to be made with inset framed panels, along with solid posts around all the edges. Not so, but you wouldn't be able to tell!

Including paint and hardware, I spent just over $100 on this. I used a lot of glue, nails, and sandpaper, which will add to the cost once they are replaced. This was a fun, challenging project, and my wife is very proud to display the end result in our living room. The finished dimensions are 28" H by 44" W by 20.5" D.

Thanks for looking!

Step 1: Break Down Plywood

Picture of Break Down Plywood

I spent a lot of time working out the details and organizing a plan of approach. Looking back it all looks simple and obvious now, but it was a tricky plan to figure out.

I laid out a cut plan for the sheet of plywood (which I've included above), and the plywood was broken down into pieces according to the plan. All longer cuts were done with a circular saw and a straight edge, and shorter cuts were done with a miter saw. Some of these pieces were further trimmed as needed for final installation.

3/4" plywood is generally only 11/16" thick, which is important keep in mind.

I made all the vertical cuts first, beginning with the bigger pieces on the left of the plan and moving toward the right. About 1/8" material is lost with each cut. The last section remaining was for the drawer backs, and was about six inches wide.

The third and fourth photos show what was left over at the end of the project from the wood I had to purchase. Not bad!

I don't include many measurements from here on. If you're willing to tackle this project, this is the starting point. I've tried to condense this down as much as possible, as there are just too many details to cover everything. Please examine the photos throughout the build for more details, and to see some of the tricks I used to make steps easier and more controlled and precise. Please ask questions if anything is not clear.

Step 2: Build Shelves

Picture of Build Shelves

I originally wanted to just cut solid shelves from plywood, but realized that would require more wood than I was willing to buy, and would have increased the weight of this considerably. I decided instead to build the shelves as frames.

The shelf frames were built using biscuits, glue, and clamps. The upper two shelves were covered with a skin of quarter-inch plywood from my scrap pile. The bottom shelf was not, as it is primarily structural and is hidden by the drawers.

Each shelf was slightly different and needed different details to make it fit into the cabinet as planned.

Step 3: Prepare Side Pieces

Picture of Prepare Side Pieces

The side pieces are the key to the whole cabinet. I laid these out carefully, drawing out where material needed to be removed to create the legs, and then cutting it out with a jigsaw.

The inside back edges of these side pieces were routed out to make a space to attach the backing later on.

I used my circular saw along with a straight edge guide to cut shallow grooves into the outside faces of the top and side pieces. This makes the finished panels appear that they were made of randomly sized pieces of wood inside of a frame.

Step 4: Assemble Bottom Shelf, Sides, and Feet

Picture of Assemble Bottom Shelf, Sides, and Feet

I began assembling the cabinet from the ground up, beginning with the feet. It was easiest to glue and nail little blocks of wood to support the bottom shelf, and then assemble this section upside down, hanging from my work table.

Everything was put together with a combination of nails, glue, and screws. Glue and nails were used to attach things in their initial position, and screws were often added to give strength and extra clamping pressure to ensure a good glue bond. All screws were placed in locations where they were later covered up. This is a good method, and I used it throughout the project.

Individual foot pieces were cut out, modified to fit as needed, and then glued and nailed in place.

Step 5: Assemble Shelves

Picture of Assemble Shelves

The two top shelves were built in place using scrap wood to hold up the shelves to the desired height prior to gluing and screwing them in place. Then the scrap pieces were just pulled out. Steps like this appear to be difficult at first, but there's always a trick you can figure out to make it easier. It almost feels like cheating for some reason.

The bottom shelf actually has these support pieces glued and nailed in place, which are used to attach the drawer guide rails to later on.

Holes were cut into the back of the top shelf for cables and cords.

Step 6: Add Top Piece and Front Rail

Picture of Add Top Piece and Front Rail

The top piece was added with nails and glue, along with the center rail. Prior to attaching the top, the inside back edge was routed to leave a space for the back piece to fit in later on.

The front center rail was also added.

Step 7: Add Back Piece and Drawer Guide Supports

Picture of Add Back Piece and Drawer Guide Supports

The back piece was made out of 1/4" material, with grooves sawed into it with my circular saw to look like individual panels. This piece was glued and nailed in place, and provided a lot of rigidity to the cabinet.

Center drawer rail supports were added with glue and nails.

Step 8: Prepare Drawer Pieces

Picture of Prepare Drawer Pieces

The drawers were made from almost all old wood scraps that I had in my garage. The pieces were cut to size and then routed on my homemade router table as needed.

The backs of the drawers and the front faces were all that came from the one purchased sheet of plywood.

Step 9: Assemble Drawers

Picture of Assemble Drawers

The drawers were assembled with nails, glue, and screws. The bottom piece slides into place and is held with a single screw into the back piece of the drawer.

Step 10: Tip: the Best Way to Deal With a "shiner"

Picture of Tip: the Best Way to Deal With a "shiner"

So you shoot a nail in crooked, and it blows out the side of your work. Ah, crud! This happens sometimes if you're not careful, but it's not the end of the world and it doesn't have to end in all sorts of unsightly gouges from you trying to get it out. There's a simple trick to solve this. (Don't do it in the first place!)

But if you do....

The best way to remove a nail that blew out the side of your work, if enough of it is exposed, is to grab the end of it with a pair of snips (yes snips, not needle-nose pliers) and gently wiggle it back and forth. If you do it right, it will eventually break off, just under the surface of the wood. The snips allow the nail to pivot where you are pinching it. Just don't put too much pressure and cut off tip of the nail.

I'm not sure where I learned this, but it is a great trick.

Step 11: Attach Drawer Guides

Picture of Attach Drawer Guides

Drawer rails were added to the drawers and inside the cabinet. This is a tricky procedure, and may require a lot of careful planning, measuring, and some adjusting to make everything work the way it should.

It takes some practice and experience to make drawers that fit and actually work, and I'm still not the best at it. After a couple of mistakes, I got these in place and working smoothly.

Step 12: Attach Drawer Faces

Picture of Attach Drawer Faces

With the drawer boxes in the cabinet and all adjustments made, the faces were held in place where they looked good, and then secured temporarily with a couple of nails. Each drawer was then removed and screws were added to secure the faces permanently.

Step 13: Add Trim Pieces

Picture of Add Trim Pieces

With the cabinet built, the lattice trim pieces were added all around with glue and 5/8" brads to give it the desired "old crate" look. Each piece was measured and cut individually.

The pieces of trim around the bottom needed to be cut down a little with my circular saw to match the face of the bottom shelf. These pieces of trim covered up the screws that were visible from earlier steps.

Step 14: Putty, Sand, and Prime

Picture of Putty, Sand, and Prime

All of the nail holes and little gaps here and there were filled with wood filler and the entire cabinet was lightly sanded.

The entire cabinet, drawer fronts, and doors were primed and then sanded with 220 grit paper. Priming (or at least sealing the wood) and sanding are crucial steps to getting a great paint job.

Step 15: Paint

Picture of Paint

The cabinet, drawer fronts, and doors were painted with three or four coats of Krylon cherry red paint. My wife chose the color, but in the end I really liked it too.

Step 16: Antique It

Picture of Antique It

This was my first time antiquing anything, and since I didn't do my research ahead of time there was some trial and error involved. 

In the end I found the best way for me was to rub everything down gently with super fine "0000" steel wool. This removed the sheen from the paint and gave it an old barn-like, weathered look. I then used 220 grit sandpaper to knock off the sharp corners on the cabinet and all the parts.

When this was done, I rubbed the whole thing down with some dark wood stain, working small sections at a time. This darkened up the visible wood, and added some depth to the red paint.

The entire thing was then coated with a few coats of spray-on satin lacquer to seal and protect it. It ended up with an awesome, deep rustic barn-red color.

Step 17: Attach Hardware

Picture of Attach Hardware

Hardware was added to finish it off. After all the precise planning and careful work I was very pleased with the results, as was my wife.

Thanks again for looking. Let me know what you think!

Comments

ornarvaezjr (author)2014-07-06

Great project, well done!!

trevorgfowler (author)2014-01-21

Thanks ! Well done projects !

trevorgfowler (author)2014-01-21

Hey seamster - what putty do you like to use?? I know you painted this one, what about a putty when staining?

seamster (author)trevorgfowler2014-01-21

Here's what I've been using lately. Depending on the wood and stain color, sometimes this blends pretty well and looks nice. Some times, not so much.

Occasionally I mix some paint into it ahead of time to change its color, then apply it (say, to an already finished project where I just want to fill in some existing holes or gouges).

darlajanette (author)2011-12-05

How, exactly, does one use biscuits?

seamster (author)darlajanette2011-12-06

Ah . . . if you're not familiar with woodworking, I imagine that sounds kind of funny!

"Biscuits" in this sense refers to little wooden football-shaped pieces of wood that are glued into the butting edges of two pieces of wood that are to be joined together.

A special tool called a "biscuit joiner" or "biscuit cutter" is used to cut notches into both pieces of wood to be joined, and the biscuit is glued into the notches, thus strengthen the joint. I added a little yellow box to the first photo, pointing out one of the little biscuits.

I hope that clears things up. (I do love me some eating-biscuits though, too!)

pheenix42 (author)2011-11-26

When I get the resources to do so, I'm building one of these for my older sister...her TV is getting to the point of needing replacement, and when she does it'll have to be one of the new flat-panel style. This would be ideal for her place!

bigjeff5 (author)2011-11-08

I'm not much of a fan of that color, but if your wife likes it who am I to judge?

Great instructable, this looks really slick!

parrster (author)2011-11-04

I was very, very impressed with this! You have a gift.

seamster (author)parrster2011-11-05

Thanks! This project was a fun venture into cabinetmaking.

I showed my kids your clone trooper costume, and much to my disappointment, they were not as impressed as they should have been . . . I guess when they start making their own stuff from scratch they'll understand how cool a well-made project is!

(Thanks for the comments on my other projects. Glad you enjoyed them!)

kenbob (author)2011-10-28

Beautiful work and excellent instructable!! A+ all around and I love the finished product too!

dimmaz88 (author)2011-10-08

This is an awesome cabinet, I love this rustic style.
You've inspired me, I'll have to make something similar

Great job dude, keep up the good work :)

Parmenion (author)2011-09-11

Do you work at ikea?
Great job!

seamster (author)Parmenion2011-09-12

Thanks!

No, I don't work at ikea... hopefully this thing will last longer than most ikea stuff!

dagarcia76 (author)2011-06-27

That is a beautiful TV console. I hope to try my hand at that as soon as I get a workbench made. I noticed yours looked like you made it out of 2x4's and plywood. Simple and sturdy, just what I had in mind. Could you post some pictures of your workbench please. It may sound silly, but I am absolutely serious.

sebgonz (author)2011-06-19

This is great! It's very well done and looks extremely nice. One question I have, that I must have overlooked while reading, is how did you get the seams in the side and top? Are those pieces not one single piece? They look like they have been made of a few sections.

seamster (author)sebgonz2011-06-19

Yep, the sides and top are all single pieces. I made shallow cuts with my circular saw in them to simulate separate panel pieces. It adds quite a bit of character I think. I'm glad you liked it!

honorman (author)2011-05-08

I am a retired home builder and hobby furniture builder, you did a great job, My shop is small also and has got away from me as i have rent houses and need storage
I have built a lot of cabinets for my new homes and have a nice oak display case under construction now, I have every tool you would need but cannot find some of them in my overloaded shop. again, Great Job, Very nice

Natalina (author)2011-05-07

This is gorgeous.

dgallimore (author)2011-03-28

That really is a thing of beauty. Great 'ible!

StoryAddict (author)2011-01-31

Wow, this is exactly what I've been looking for! I've got a flat tube TV (not exactly sure of the weight) rather than a flat plasma. This looks like an extra solid piece though. What kind of weight capacity would you say it could hold?

seamster (author)StoryAddict2011-02-01

We just got done rearranging our living room, and I sat on it a few times (while the TV was off of it), and didn't think anything of it. I'm about 210, and it didn't make a creak. So, I'd say it's pretty solid!

dcrrcdx2 (author)2011-01-30

nice work! i love wood, and making something to this standard from plywood is top quality craftmanship(not that you need anyone to tell you!) well done!!

seamster (author)dcrrcdx22011-01-30

Thank you. I appreciate the compliment!

sueman2 (author)2011-01-25

now if we could only fasten one of those miscellaneous parts into handles.

tchitwood (author)2011-01-17

Wow! This is amazing! Very great instructable, so well done and the finished piece looks perfect!

kransbox (author)2010-12-26

wow, just wow.....

BobBagwill (author)2010-12-24

Great job on the project and the Instructable!

michou94 (author)2010-12-22

Great job ! Your work is inspiring, especially for someone like me (i'm terrible at woodworking), thanks for your advices and your detailled instructions.

Shades of Grey (author)2010-12-21

This is an amazing piece of furniture from humble beginnings. I am impressed for sure. I am even more impressed with your neat, tidy and clean workspace (at least the part in the pics!). As far as being OCD, I think you are just a craftsman who is proud of his work and doesn't take shortcuts. This 'ible is very well written also. Thanks for sharing.

seamster (author)Shades of Grey2010-12-21

Thank you, I appreciate your comments!

I've got a pretty small workspace, so I try to constantly keep it clean and things in their places. Otherwise, it turns into a cluttered mess and I can't find anything!

CrLz (author)2010-12-21

Excellent build, cool idea, good documentation!

seamster (author)CrLz2010-12-21

Thank you!

rbeforee (author)2010-12-20

Again, awesome precision and detail. You do beautiful work and I greatly appreciate your extra efforts to share your process. The finished unit looks terrific.

murph38_99 (author)2010-12-20

Great Ible.

For CementTruck: You need cutlist software http://www.delphiforfun.com/Programs/CutList.htm

CementTruck (author)2010-12-20

Great job!!!. I particularly like the low waste of this project. It is always a struggle to position the pieces on the cut sheet.

llmadigan (author)2010-12-20

wow! that's pretty awesome!

coppaj (author)2010-12-20

Absolutley amazing! This is exceptional work and you should be quite proud. I never would have beleived it was made of plywood! Great job! Please continue to post, and I learned a lot from this.

Thanks.

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Bio: I got an old sewing machine when I was just a kid, and I've been hooked on making stuff ever since. My name is ... More »
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