Introduction: Arc Reactor

After seeing Iron Man in the theater I knew I had to recreate Tony Starks Arc Reactor. Specifically I wanted the RT1 that Pepper Potts had displayed in the glass case for Tony. The "Proof That Tony Stark Has A Heart" Arc Reactor. Below is a comparison of the Arc seen in the movie and the one I built.

Step 1: Blueprinting

The first step was to draw up blueprints of the proposed Arc. The blueprints would need to show every piece that would be used to create the Arc. I spent weeks going over screen caps from the movie, using various angles to determine the dimensions of each part. I also used several images of the actual Arc that had been displayed at Comic-Con. All my blueprints were created in Illustrator.

Step 2: Parts, Parts, Parts.

After I had the blueprints completed I began creating the individual parts that would make up the Arc. For this project, I primarily be laser-engraved and cut most of the parts out of varying thickness of plexiglass. In addition, I cast the central ring in clear urethane with a "Coke-bottle" green tint added. The base was cut on a CNC out of MDF.

Step 3: Rear Cage

One of the hardest parts to recreate was the cage for the Arc. The only reference I had at the time were reflections of the back seen on the display case. The cage ended up being built from 29 laser-cut plexi-glass pieces. The cage was also very important, because it would hold all of the LED lighting.

Step 4: Assembly

At this point, all the major sub-assemblies were complete and I began fitting them together. The first real indication of what the finished Arc would look like.

Step 5: LED Light Source

Next up was the creation of a light system for the Arc. I chose an LED under-counter light that would fit the cage. I separated the LED lights from the power supply. The LED's would go in the cage, while the power supply would go in the display base.

Step 6: LED Testing

Testing the LED's for the Arc to make sure they have the right look.

Step 7: Final Assembly

All that was left to do was final paint and assembly. I used various metallic paints and weathering techniques to give the Arc the proper "used" look.

Step 8: Finished!!!

The last thing I had to do was create the display case. I used laser-cut .2" acrylic and then rounded the edges. Although it took quite an effort, I think the results were very worthwhile.

Thanks for Looking.

-GG

Comments

author
IronSky19 (author)2017-07-12

Wow!! Its amazing, Could you share the blueprints with me via email? My email is marin19em_26@hotmail.com Thanks!

author
Ahamed Buhari (author)2017-01-06

wow! it"s amazin can u send me the blue print of it to ahamedbuhari4@gmail.com and is this really working and I became crazy about this since i watch this at movie and i really want to do it my own plaese!! send me

author
CarlosA75 (author)2016-07-19

Hey, really nice job! It looks really cool! Could you share the blueprints with me via email? My email is cacotururu@gmail.com. Thanks!

author
Super Rohit (author)2015-07-19

Could u attach blue print link

author
Dottygreencamo (author)2015-04-23

Do you have Blueprints that you would be willing to share?

author
TheBountyHunter (author)2014-08-13

could you put the blueprint's up on to the instructable please. thanks

author
eljeko (author)2014-04-27

great job!

author
andytangtsk (author)2014-03-27

Hi that's really cool, I've been a fan of Iron man and would love to build my own arc reactor, would it be possible for you to send the files to me via email? My email is andytangtsk@gmail.com, thanks!

author
Chikpeas Brother (author)2014-03-21

Very nicely done! At first I wasn't sure which was which. :)

author
RISICO96 (author)2013-12-08

Hello
Really awesome work
Is it possible you can send me blueprint drawings with all measurements please.
I plan on drawing them up and laser cutting these parts and make one of my own.
Hopefully :)

please send and really great work
This one especially gave me motivation to make one.

Please send to risico96@gmail.com
Thanks

author
cjacob3 (author)2013-10-31

Where did u get part? Can u email me thort10@hotmail.com

author
EdisonGuo (author)2013-07-11

How did u get the materials? U brought them or made them? If u brought them,where to buy?

author
ironman fan (author)2013-06-24

This is awesome! Can you leave a list of materials that you need to make it.

author
misko13 (author)2013-06-22

The best arc reactor replica ever!!

author
batmanfan (author)2013-06-04

please give a list of materials

author
MicRoscope17 (author)2013-04-22

Can I order the materialsfor the cage? I lack materials and support here. please reply :(

author

*materials for

author
mblazquez (author)2012-09-25

Do you have a list of materials???

author
spiker546 (author)2012-08-01

can i buy the parts from you as a kit and i assemble it myself?

author
SnakesOfDeath (author)2012-03-06

So cool!!!
Please post a file with all the pieces....Please :-D

author
aicerg123 (author)2012-01-21

Awesome job! How thick is it?

author
cerealfreak (author)2011-12-01

Excellent job, one the best instructables I have ever seen. I would ask the same question, that has been asked above have you considered selling these as a completed item or a build it yourself your kit? And not just the finished display model, but a removable one that could be used for costume usage?

author
Honus (author)2011-11-05

Fantastic replica!

author
reddevved (author)2011-11-03

You should sell pre-painted kits or fully assembled ones. I think it would be easier to recreate these because the prototype is always the hardest to make. I would make it myself but no way to make the pieces.

author
monsterlego (author)2011-11-02

Awesome!

author
Penolopy Bulnick (author)2011-11-02

Awesome! Just like in the movie! I love the outcome!

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