Introduction: Arduino CNC Laser Enrgaver From DVD Drive

Picture of Arduino CNC Laser Enrgaver From DVD Drive

Hello everybody, this is project How-ToDo, today I'll show you how I made a laser engraver from old DvD drives. Before we start I have to say that as most of my projects it's easier and probably cheaper to buy same thing from China (Ali or Amazon), and reason of making it by yourself is a process of making.

Step 1: Taking Apart the DVD Drives

Picture of Taking Apart the DVD Drives

First we need two optical drives CD or DVD - doesn't matter. We interested in the carriage with step motors, guides and laser diodes, remove the last one and all optic staff. Those carriage will be your X and Y axis, we have to solid fix them perpendicularly to each other. How to do that - is up to your imagination.

Step 2: Assembling the Base

Picture of Assembling the Base

I have about 1m of aluminum angle and a piece of acrylic glass I made the base from it and lift up the Y axis on tiny bolts. Fix the X axis on aluminum angle and 3d printed bracket. Also it's good to make rubber feet for the base. For table any smooth surface is good, I use 3d printer again to save time.

Step 3: Laser

Picture of Laser

Next part is the laser, if you took a DVD RW drive u can use laser diode from it for this project, just make a simple driver, I also have a video about it. I'm going to use a 1.5w 445nm laser module that I made in this video.
Of course for a long time work we need to cool down the laser, for DVD it's may be enough just a little piece of aluminum, but in my case I need active cooling. I print this bracket to hold laser diode with driver on a heat sink and 50mm fun also because air only coming out from bottom I solve the problem with smoke extraction from engraving surface. Laser protection glasses is must have for this project, it's only cost a few dollars - don't save on your health.
Laser 405nm 500mw - http://ali.pub/1r4w95 Or Amazon
Laser 445nm 500mw - http://ali.pub/1r4wdm Or Amazon

Laser 650nm 150mw - http://ali.pub/1r4wdm Or Amazon

Step 4: Electronics

Picture of Electronics

For the brain I have Arduino nano (Ali or Amazon), also we need two step motor drivers A4988 drivers (Ali or Amazon), MOSFET IRFZ44N (Ali or Amazon), couple resistors 47 ohm and 10k (Ali or Amazon). Power supply for motors and laser is 12V and at least 3Amp (Ali or Amazon), power for arduino - right through usb, I think circuit is pretty simple, but if you have any question - feel free to ask. The most attentive of you could notice this heat sink, the fact is that a bought laser driver for one li-ion battery which is about 4V, sooo... this is lm317 step down dc dc from 12v to 4v, of course it's heating very much with 700mA current. I build everything on a breadboard, but forget to film, so let's look how I solder it to the board. MOSFET don't need a heat sink, it should be cold.

Step 5: Firmware

Picture of Firmware

Before adjusting we need to upload a firmware, I using GRBL 1.1, go to this web site, download it, we only need a "grbl" folder, add to a zip archive. Then in Arduino IDE go to Sketch - Include Library - Add .ZIP Library, and choose "grbl" archive we just made. Then open an example called "grbl upload" and upload it to your arduino boar. Also you need a software to send a G-Code to engraver, I tried some of them and best for me is "Laser GRBL" choose com port with arduino and speed 115200, connect and send <$$> to get respond from the board.

Step 6: Adjusting Step Motors Drivers

Picture of Adjusting Step Motors Drivers

Back to electronic, we need to setup right current for step motors, before connecting it, plug in 12v power, arduino to PC, and measure voltage on trimmer potentiometers, u can calculate it by this formula:
Vref = Current Limit * 8 * 0,100 = Current Limit / 1,25

But because we don't know the right current for our motors, set about 250mV, connect motors. One of them was heating too much so I lowered it to 130mV, second used to missing steps and I rise the voltage to 350mV. Those 3 pins of driver is the resolution (step size) selector inputs, connect it to the +, but keep in mind that one of mine step motors doesn't work 16 step size, and I'm using only 8. At the same time with this setup try to move the axis from Laser GRBL software using those arrows, for an emergency stop push button with lightning.

Step 7: Program Setup

Picture of Program Setup

Next step is program setup, connect engraver to PC and send two $$, you get a list of parameters that is stored in the memory of arduino, we are interested in lines number:
30 - max laser PWM, with this value on the arduino pin d11 will be 5V, you can leave this parameter as it is, but I changed it to 256, is done by sending such a command $ 30 = 256.
32 - laser mode, you need to send the "1" here, same as in the previous paragraph $ 32 = 1,
100 - how many steps the motor should make to go 1mm along the X axis,
101 - the same for the Y axis, these two parameters must either be calculated, but you need to know the pitch of the motor axis, or draw something - measuring the real dimensions of the resulting and Change the parameters. lines
130 and 131 - the maximum dimensions along the x and y axes, respectively, about 35 mm, depends on the drive.
In order to set a focus point the need to turn on the laser, to do this you need to send the M3 S250 and G1 X0 S25 F50 this will launch the laser at 10% power.

Step 8:

Picture of

Last important point is that we don't have limits on the axis, and the place where the motors are at the moment of turning power ON will be set as a zero coordinates, so before power engraver, you need to set the axis to the maximum positions, pull out - Y and X to the maximum to the right. Pictures are uploading very simple, just choose a file, it can be ether already prepared G-Code, or simple picture in jpeg, png or bmp. That's all I got for today, if you like it, please share it in your social media it really helps.Also check out my YouTube Channel! See you next time!

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Comments

SHAMSUDHEEN MARAKKAR (author)2017-11-04

I got the stepper motor from old cd drive. Could you please guide me to drive/rotate this using Arduino by providing the code and suggesting proper hardware.

Thanks in advance :)

jose emmanueld (author)2017-10-28

Man, i have a question ...

i bought a laser of 1.5w - 12v, but unfortunately they send me a laser of 1w - 5v. what can i do with the 1w - 5v laser for adapt it to this project?

vishnumaiea (author)2017-10-27

I'm going to equip my Mini CNC with a laser for engraving. Will a 300mW laser be enough for that ? Or what is the minimum power required for laser to be used as engraver ? :)

jorgedns (author)2017-09-28

me gusta tu invento

YasirA54 (author)2017-09-26

Hello! Im a student in high school and im planning to make this for my Design & Tech class, Is it possible if u could list the dimensions of the bases and size of the heatsinks + fans u used. Thanks

YasirA54 (author)2017-09-26

Hello! Im a student in high school and im planning to make this for my Design & Tech class, Is it possible if u could list the dimensions of the bases.

asettico (author)2017-09-11

Really good project!
Is the engraver also capable of cutting materials like paper, cardboard and others like these?

vertex28 (author)2017-09-04

hey

great job. Something work for me to. Why you used lm317? why don`t used just 5v pin on arduino?

RobotsMaking (author)2017-08-29

In step 3 you have 3 links to 3 lasers, I know the 650nm laser is less good than the 405nm and 445nm lasers because he has a higher nm value. The 405nm is better than the 445nm laser with my argumentation BUT the 445nm laser is $20 more expensive than the 405nm so I am questioning myself, can you help me?

Which laser is better (can cut/engrave more), the 445nm laser or the 405nm laser?

baymike (author)2017-08-24

I love this but , I cant understand your phrasing of words.... I know you are speaking English, but it seems the words all run together.... a transcript would be awesome or maybe a slower speaking version ....

Alvenchipmunk (author)baymike2017-08-25

Agree, a little bit slower and a few more details inside the written could be helpful. I only say this as it would make a good project better.

vishnumaiea (author)2017-08-24

Very interesting build and tutorial. I'm halfway finishing my small CNC machine made out of DVD stepper motors. I think I can integrate a Laser easily to make it an engraver. Thanks for sharing BTW.

This is part 1 of my build : https://www.youtube.com/watch?v=Ayz1NJTKKBg

Also, which camera are you using to record the video ? It looks great.. I'm thinking of buying one.. :)

How-ToDo (author)vishnumaiea2017-08-24

Thanks! I'm using Panasonic G7 and G85 both awesome cameras for video)

vishnumaiea (author)How-ToDo2017-08-24

Thanks :)

ajayt7 (author)2017-08-24

Excellent

adillbeck (author)2017-08-24

Seems like you could use a buck converter instead of the lm317 to get down to 4V. I have one that is not much bigger than my thumbnail that would be able to do it without the massive heat sink.

WannaDuino (author)2017-08-24

Here you can see it in action friends.

www.wannaduino.com

https://www.youtube.com/c/WannaDuinoTheRealLive

And this instructable i will build in the honor of the maker too.

WannaDuino

pgs070947 (author)2017-08-24

Well done

samern (author)2017-08-24

Nice. I have 2 old drives waiting for this...

Droxz (author)2017-08-22

Nice instructable, thanks for sharing! :)

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