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Arduino and battery pack in Altoids tins

Arduino and battery pack in Altoids tins
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This is two, two, two Instructables in one! My entry for the USB Contest (still in progress – no guarantees I will even finish it) involves an Arduino, which I decided to package in an Altoids tin. I also needed a battery pack that would last longer than a standard 9 volt battery, so I decided to build one into another Altoids tin. Two tins, two projects, one Instructable. You can do either or both!

An Arduino fits nicely inside an Altoids tin. This project is simply cutting a hole for the USB port and drilling a hole for the 9 volt plug, then mounting the Arduino with double-sided foam core tape.

There are several options for powering an Arduino. Past Instructables on the subject include Power Arduino From a 9v battery, Self Sufficient Arduino Board, Power Arduino with a cellphone, Arduino battery pack Version 0.1V, How to Install the Arduino to the Lithium Backpack, and The Arduino AA Undershield. Mine offers the advantages of fitting inside an Altoids tin, so it nicely pairs with my Arduino in an Altoids, and using six AAA batteries, which I believe (without any solid data) will last longer than two AA batteries. Of his Arduino AA Undershield, Artificial Intelligence said, “You may ask why I'm not simply using 3 or 4 AA batteries to power the Arduino. The reason why, I'm not using batteries to drive my Arduino directly, is that they're not regulated.” I avoid this problem by using the 9 volt input on the Arduino.

 
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Step 1Gather the parts and tools

Gather the parts and tools

Here is a list of the parts needed:
• Glue
• Double-sided foam core sticky tape
• Wire
• Solder
• Heat-shrink tubing or electrical tape
• Scraps of wood 3 1/2” x 2 1/8” x 3/4” and 3” x 1 3/4” x 1/4”
       the above items are possibly free if you have something suitable around the house
• Arduino – available from several sources; mine was $30.00 from Adafruit
• Altoids tins (2) – free! Makershed has really nifty ones for $5.00
• “AAA” Batteries (6) – various sources, various prices
• “AAA” Battery Holder (2) – Radio Shack #270-412 $1.79 each
• 2.1mm DC Power Plug – Radio Shack #274-1569 $2.99/2 pack
• An on/off switch. I did not use one, but there’s plenty of room for one

You’ll also need a few tools:
• Ruler and pencil
• Saw and wood file
• Clamp
• Drill and bits
• Snips
• Small metal file
• Sandpaper
• Soldering iron
• Heat gun (optional)
• Multi-meter

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10 comments
Feb 4, 2012. 1:34 PMmidknight5000 says:
I've heard that putting water in the altoids tin and letting it freeze over night is best when cutting or drilling holes, I've never tried it but others have done it without problems. Just a suggestion and Great instructable, I'm going to use it as part of my first instructable and I'll be sure to point people your way in the description.
Jul 29, 2010. 6:47 PMF-17 says:
i really want 2 kno what the point of the Arduino Duemilanove is
Jun 30, 2010. 4:58 PMChowmix12 says:
Drill holes in the altoids tin and run the wires to the Vin and ground. Having the jack stick out can damage it.
Jun 30, 2010. 7:52 PMChowmix12 says:
hehe thanks... hindsight?
Jun 14, 2010. 6:16 AMmaewert says:
Having to snip the lid is very unfortunate. Would you have had to snip the lid if you mounted the board upside down? Or if you needed the topside exposed with the lid open, another alternative would be to mount another connector on the other side and route the wires internally to the 9v input plug.
Jun 13, 2010. 10:47 AMimakethings says:
hey can you tell me how long the battery lasts?
Jun 13, 2010. 10:43 AMimakethings says:
very good packaging.

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