The idea sank into the depths of my mind and had a death grip on my brain. I searched around to see if anyone had attempted it before and all I found were a few guys that made wings out of cardboard, while some went far enough to use aluminum foil. Someone had to do justice to the character! Someone had to MAKE IT REAL! So, I took it upon myself to do so.
In order to make them to scale but not too heavy to move around, I made them from 7075 aircraft grade aluminum sheets that were 1/32" thin. I have to say, that stuff is awesome. It's a bit pricey, but so strong and resistant to deformation is unbelievable.
I didnt want the wings to just be static or flop around on my back, so I decided to add in some gizmos to make them move. I wired up some gloves with push-button switches in the fingertips that controlled 4 continuous rotation servos which would in turn wind up a high strength fishing line to pull the wings closed. To open them back again, the wing panels were connected with spring hinges.
This is my first Instructable, so please forgive me if I dont have super detailed photos of every step. If anything is unclear just ask. Also, I'm pretty new to the maker scene so these wings were built entirely at my home where I have no shop or the tools found therein, just a dremel and a basic power drill. In hindsight, there are at least 972 things I'd do differently if I could go back. I dont claim that anything here is the best way to do it, its just the way I did it. With that said, I'd love to hear what you all think! As there are a lot of details in this project, I'll assume for this instructable that I dont need to be super explicit about things like stripping wires, soldering, connecting the arduino to a computer, etc.
More documentation and photos of the actual build process can be found here on my blog: http://adielfernandez.blogspot.com/
Finally, here's a video of them working. This was taken before they got the last bit of polish and detailing they have in the photo above.