Instructables

Arduino-controlled, Aluminum Archangel Costume Wings

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Step 2: Shaping the wings

Note: I'm having a little trouble locating some of the photos I took while making the wings, so I'll post more as I get them.

As a photo reference, I used a statue of Marvel's Archangel created by Mark Newman for Bowen Designs. I could go on and on about how great the statue is, but suffice it to say that it was no small part of my inspiration. Again, the wings I made are not 100% to scale with the statue since they would be too big for me to walk or even move with them on. The wings are actually in six panels, each of which had to be cut out of aluminum: The main wings that have an inner and outer panel on each side and the two secondary wings.

Since I couldn't get any measurements off the statue itself I had to improvise. I created a scale model out of cardstock which allowed me to add/remove material easily to get just the right shape. Unfortunately, I've since lost the model and didnt take any photos of it :(

Once you have the right proportions in your paper model, use a scanner to get a digital copy of the wings and use a projector to blow up the image onto a wall or floor. From there you can increase or decrease the image size until the wings are the correct size. I aimed to have each wing be six feet long from base to tip. Using a large piece of butcher paper or cardboard, trace out the shape of the image. Alternatively, you could just project the image onto the aluminum sheets, but I found it helpful to have a paper template I could move around and roll up easily. 
 
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