Introduction: Arduino Controlled Light Dimmer

WARNING: Some people try to build this with an optocoupler with zerocrossing coz 'that is better' right? Some are even told in electronics shops it is better to use such an optocoupler. WRONG. This will only work with a random fire optocoupler: NOT igniting at zerocrossing is the principle of this dimmer.

Switching an AC load with an Arduino is rather simpel: either a mechanical relay or a solid state relay with an optically isolated Triac. (I say Arduino, but if you use an 8051 or PIC16F877A microcontroller, there is stuff for you too here.)

It becomes a bit more tricky if one wants to dim a mains AC lamp with an arduino: just limiting the current through e.g. a transistor is not really possible due to the large power the transistor then will need to dissipate, resulting in much heat and it is also not efficient from an energy use point of view.

Phase cutting
One way of doing it is through phase control with a Triac: the Triac then is fully opened, but only during a part of the sinus AC wave. This is called leading edge cutting.
One could let an Arduino just open the Triac for a number of microseconds, but that has the problem that it is unpredictable during what part of the sinus wave the triac opens and therefore the dimming level is unpredictable. One needs a reference point in the sinus wave.
For that a zero crossing detector is necessary. This is a circuit that tells the Arduino (or another micro controller) when the sinus-wave goes through zero and therefore gives a defined point on that sinus wave.
Opening the Triac after a number of microseconds delay starting from the zero crossing therefore gives a predictable level of dimming.

Pulse Skip Modulation
Another way of doing this is by Pulse Skip Modulation. With PSM, one or more full cycles (sinuswaves) are transferred to the load and then one or more cycles are not. Though effective, it is not a good way to dim lights as there is a chance for flickering. Though it might be tempting, in PSM one should always allow a full sinuswave to be passed to the load, not a half sinus as in that case the load will be fed factually from DC which is not a good thing for most AC loads. The difference between leading edge cutting and PSM is mainly in the software: in both cases one will need a circuit that detects the zero crossing and that can control a triac.

A circuit that can do this is easy to build: The zero crossing is directly derived from the rectified mains AC lines – via an optocoupler of course- and gives a signal every time the wave goes through zero. Because the sine wave first goes through double phased rectification, the zero-crossing signal is given regardless whether the sinus wave goes up through zero or down through zero. This signal then can be used to trigger an interrupt in the Arduino.

PWM dimming
PWM dimming, as in LEDs is not done frequently with AC loads for a number of reasons. It is possible though. Check this instructable to see how.

It goes without saying that there needs to be a galvanic separation between the Arduino side of things and anything connected to the mains. For those who do not understand 'galvanic separation' it means 'no metal connections' thus ---> opto-couplers. BUT, if you do not understand 'galvanic separation', maybe you should not build this.

The circuit pictured here does just that. The mains 220Volt voltage is led through two 30k resistors to a bridge rectifier that gives a double phased rectified signal to a 4N25 opto-coupler. The LED in this opto-coupler thus goes low with a frequency of 100Hz and the signal on the collector is going high with a frequency of 100Hz, in line with the sinusoid wave on the mains net. The signal of the 4N25 is fed to an interrupt pin in the Arduino (or other microprocessor). The interrupt routine feeds a signal of a specific length to one of the I/O pins. The I/O pin signal goes back to our circuit and opens the LED and a MOC3021, that triggers the Opto-Thyristor briefly. The LED in series with the MOC3021 indicates if there is any current going through the MOC3021. Mind you though that in dimming operation that light will not be very visible because it is very short lasting. Should you chose to use the triac switch for continuous use, the LED will light up clearly.

Mind you that only regular incandescent lamps are truly suitable for dimming. It will work with a halogen lamp as well, but it will shorten the life span of the halogen lamp. It will not work with any cfl lamps, unless they are specifically stated to be suited for a dimmer. The same goes for LED lamps

If you are interested in an AC dimmer such as this but you do not want to try building it yourself, there is a somewhat similar dimmer available at www.inmojo.com, however, that is a 110 Volt 60Hz version (but adaptable for 220 50Hz), that has been out of stock for a while. You will also find a schedule here.

NOTE! It is possible that depending on the LED that is used, the steering signal just does not cut it and you may end up with a lamp that just flickers rather than being smoothly regulated. Replacing the LED with a wire bridge will cure that. The LED is not really necessary. increase the 220 ohm resistor to 470 then


STOP: This circuit is attached to a 110-220 Voltage. Do not build this if you are not confident about what you are doing. Unplug it before coming even close to the PCB. The cooling plate of the Triac is attached to the mains. Do not touch it while in operation. Put it in a proper enclosure/container.

WAIT: Let me just add a stronger warning here: This circuit is safe if it is built and implemented only by people who know what they are doing. If you have no clue or if you are doubting about what you do, chances are you are going to be DEAD!
DO NOT TOUCH WHEN IT IS CONNECTED TO THE GRID

Materials
Zerocrossing
4N25 €0.25 or H11AA1 or IL250, IL251, IL252, LTV814 (see text in the next step)
Resistor 10k €0.10
bridge rectifier 400 Volt €0.30
2x 30 k resistor 1/2 Watt (resistors will probably dissipate 400mW max each €0.30
1 connector €0.20
5.1 Volt zenerdiode (optional)

Lamp driver
LED (Note: you can replace the LED with a wire bridge as the LED may sometimes cause the lamp to flicker rather than to regulate smoothly)
MOC3021 If you chose another type, make sure it has NO zero-crossing detection, I can't stress this enough DO NOT use e.g. a MOC3042
Resistor 220 Ohm €0.10 (I actually used a 330 Ohm and that worked fine)
Resistor 470 Ohm-1k (I ended up using a 560 Ohm and that worked well)
TRIAC TIC206 €1.20 or BR136 €0.50
1 connector €0.20

Other
Piece of PCB 6x3cm
electric wiring

That is about €3 in parts

Step 1: Arduino Controlled Light Dimmer: the PCB

You will find two pictures for the PCB: my first one, that I leave here for documentation purposes and a slightly altered new one. The difference is that I left out the zenerdiode as it is not really necessary and I gave the LED itś own (1k) resistor: it is no longer in series with the Optocoupler, that now has a 470 Ohm resistor. I made the PCB via direct toner transfer and then etched it in a hydrochloric acid/Hydrogenperoxide bath. There are plenty of instructables telling how to do that. You can use the attached print design to do the same. Populating the print is quite straightforward. I used IC feet for the opto-couplers and the bridge rectifier.
Download the print here.
Note: You need Fritzing for this. For the direct toner transfer, the printed side of the printed pdf file, goes directly against the copper layer for transfer. Once it is transferred, you will be looking at the ink from the other side and thus see the text normal again. I made slight alterations in thePCB: I removed the zenerdiode and the LED is no longer in series with the optocoupler.

I used a TIC206. That can deliver 4 amperes. Keep in mind though that the copper tracks of the PCB will not be able to withstand 4 Amperes. For any serious load, solder a piece of copper installation wire on the tracks leading from the TRIAC to the connectors and on the track between the two connectors.

In case it is not clear what the inputs are: from top to bottom on the second picture:
+5Volts
Interrupt signal (going to D2 on arduino)
Triac signal (coming from D3 on Arduino)
Ground

NOTE:
If you have an H11AA1or IL 250, 251 or 252 opto-coupler then you do not need the bridge rectifier. These have two anti-parellel diodes and thus can handle AC. It is pin compatible with the 4N25, just pop it in and solder 2 wire-bridges between R5 and + and R7 and -. The LTV814 is not pincompatible

Step 2: A Word on Inductive Loads: Theory

The presented circuit is suited for pure resistive loads such as incandescent lamps.
Should you want to use it for inductive loads, then a snubber circuit is necessary. The figure shows the modifications for use with Inductive loads. Mind you, this is not something I tried as I just wanted to dim lamps, but it is based on examples and theory available on the internet. You would have to adapt the provided PCB
The top figure shows the circuit as is, for dimming a lamp. It is in all its simplicity just a resistor to trigger the gate via the diac in the optocoupler. The value of 1k may be changed as discussed in the text before.
The bottom figure gives an omnipresent circuit for use in inductive loads.

It consists of an additional resistor and capacitor. The gate current is below 15mA. If you are using a less sensitive triac to control the inductive load, reduce the resistor from 2.4kΩ to 1.2kΩ, providing more current to drive the triac and increase the capacitor to 200nF. This snubber circuit is there to protect the triac from the high voltage generated from an inductive load. The feedback may cause some problem for non-inductive load. The small leakage can be significant enough to turn on small load (for example a lamp).

There are other snubber circuits, e.g. a resistor and capacitor in series directly over the load

Step 3: The Software, a Bit of Theory

If you could care less about the theory, but just want the software, go to the next step

The way to use an AC dimmer/fader is quite simple once you understand the basics:

In AC the power fed to the lamp is directly related to the total surface of the sinuswave, the lamp can be regulated by only allowing a predictable part of that sinuswave to flow through the lamp.

As such we need a reference point on that sinus from where we calculate when the lamp has to be switched on.

The easiest reference point to use is the so called 'zero crossing': the moment that the light goes through zero.
After each zero crossing there is one full half of the sinuswave available to send through the lamp.

So what the software needs to do is to detect the zerocrossing, and then wait for a set amount of time on that sinuswave to switch on the TRIAC.

There are2 major grid frequencies

in the world: 50Hz in Europe and most of Asia and Africa and 60 Hz in the America's (and parts of the Caribean). There are 2 major voltages in the world: 110-120V and 220-240V but they are not important for the mathematics here

For ease of use I will take the 50Hz frequency as an example:
50Hz is 50 waves per second.
Each sinuswave thus takes 1000ms/50=20ms (miliseconds)
As there are 2 sinuspeaks in a wave that means that after every zero detection there is a 10ms period that we can regulate.
Should we ignite the lamp directly at the beginning of that period, the lamp will receive full power, should we do it at the end of that 10ms period the lamp will receive no ower and should we do it halfway, the lamp will receive half power.
As we are using TRIACs, what the software needs to do is to wait for the zero point at the sinuscurve, take note of that and then wait a specified amount of time within that 10ms period to send a pulse to the TRIAC.
If it sends that pulse at 5ms, the lamp will only burn at half power.

In the Circuit, the zero detection is done by the biphase optocoupler and is available as the X-signal on the board.
There are basically 2 ways for a microcontroller to detect that signal:
1-a continuous 'polling' of the Zero Crossing pin
2-using an interrupt to tell the program that there was a zero crossing
The main difference between the two is that in 'polling' everytime the computer goes through it's main loop it needs to check the pin. If your program is busy doing a lot of other things, it might be too late in checking the zero crossing pin, while when using an interrupt, it does not matter what the program is busy with. The interrupt is sort of 'tapping it on the shoulder' saying "Hey look, something came up that you need to attend to NOW".

After the zero crossing is detected the program needs to wait for a specified amount of time and then switch on the TRIAC.
Also here, that waiting can be done in two different ways
1- by issuing a 'wait' command
2-by using a timer interrupt

Again, both these methods have their pro's and con's. The 'wait' command ('delay' in Arduino language) literally let's the computer wait for the required time and it cant do anything else in the mean time. if the lamp is burning at low power by letting the computer wait say 9ms, that means that every 10ms the computer is told to wait 9ms: ergo it will be idle 90% of the time. That is fine if your controller is only used to control the lamp, but if it needs to do other stuff then little time is left.
Using a timer interrupt solves that. Basically what that does is that the program tells the timer: ¨Hey, I just heard we have a zero crossing, I got to do something else, but you just wait 4.5ms and then switch on the Triac" So the program goes on it's merry way and 4.5ms (as an example) after it was given notice there was a 0-crossing, the timer switches on the TRIAC.

Polling: (note this is a rough example for illustration of polling, obviously it needs some enhancement)
int AC_LOAD=3; //   We use pin 3 to ignite the TRIAC
int state; // integer to store the status of the zero crossing

void setup()
{
pinMode(AC_LOAD, OUTPUT);// Set AC Load pin as output
}

void loop()
{
state=digitalRead(AC_LOAD);
if (state=1) {
delayMicroseconds(5000); // =5 ms=half power
digitalWrite(AC_LOAD, HIGH);   // triac firing
}
Interrupt driven:
To use an interrupt, first we need to set that up. On the Arduino that is as follows:
void setup()
{
  pinMode(AC_LOAD, OUTPUT);// Set AC Load pin as output
  attachInterrupt(0, zero_crosss_int, RISING);  // Choose the zero cross interrupt # from the table above
}

What this says is that the interrupt is attached to interrupt 0, it goes to a function called "zero_crosss_int" and it reacts to a rising flank on the pin.

In the Zero_cross_int function that the program jumps to after the interrupt we determine the time we need to wait before firing the TRIAC. We will also add a bit of functionality. We don't just want one level set that the lamp burns on, we are going to add some functionality to regulate the light level in steps.
For that I have chosen the fully arbitrary amount of 128 steps. That means that every step is 10ms/128 = 10000us/128=75us (in fact it is 78, but I get to that later). The total dimtime then is calculated from 75x(1 to 128). The number between 1-128, which determines our level of dimming, we assign to the variable integer 'dimming'

void zero_crosss_int()  // function to be fired at the zero crossing to dim the light
{
  int dimtime = (75*dimming);    // For 60Hz =>65   
  delayMicroseconds(dimtime);    // Off cycle
  digitalWrite(AC_LOAD, HIGH);   // triac firing
  delayMicroseconds(10);         // triac On propagation delay (for 60Hz use 8.33)
  digitalWrite(AC_LOAD, LOW);    // triac Off
}


What happens here is that the program first calculates the dimtime (=time to wait before the triac is fired)

It then waits that amount of time, subsequently waits that amount of time and fires the Triac. The Triac will switch off again at the following zero crossing, but we are going to already write a low on the TRIAC pin to avoid accidental ignition in the next cycle. We need to wait a bit however to know for sure the TRIAC is on, so we wait 10us. Now (10000-10)/128 is still 78 but i found 75 to work well. Feel free to use 78 though.

The only thing then left to do in the main program is to set the level at which we want the lamp to burn:
void loop()  {
  for (int i=5; i <= 128; i++){
    dimming=i;
    delay(10);
   }
What happens here is a simple loop that regulates the lamp up in a 128 steps. I have chosen not to start at 1 but at 5 because at that level there could be some timing issues that could cause the lamp to flicker.

The above program is only an example of how to control the lamp, obviously you want to add some other functionality rather than just have a lamp go up and down in brightness.

Using a timer:
If you want your program to be time efficient you will need to use an interrupt for the zero-crossing detection and a timer to determine the amount of time to wait.
Roughly a program would look as follows:

Initialize
Set up the various constants and variables you need and include the libraries used (such as the TimerOne Library)

Setup
Setp the pins and the 2 interrupts
The zero-crosssing interrupt points to a function and so does the timer interrupt

Zero-cross functie
Set a boolean indicating if a zero cross has occurred

Timer function
If we regulate the brightness again in 128 steps, then the timer function is set up to be called whenever the time of a step has passed (e.g. 75us) and then checks if the number of steps passed is equal to the number of steps set. If that is the case, the Triac is switched on

Step 4: Arduino Controlled Light Dimmer: the Software

As discussed in the previous theoretical page, the software is fairly easy.
If you want to develop your own software all you need to do is:
Wait for the zerocrossing
Wait a specific time between 0 and 9090 microseconds (9090=10.000-10)
switch on yr TRIAC
Wait for about 10us (that is the time you need to make sure the TRIAC is on)
switch off yr TRIAC (in fact, you only remove the triggersignal to the TRIAC, the TRIAC will stay on till the next zerocrossing)

I just briefly sketch the flow of the program that I used:

(make sure you read the 'NOTE' below)

The zero X-ing signal generates an interrupt.
At 50Hz that interrupt is every 10ms or 10.000uS
At 60Hz that interrupt is every 8.333 ms or 8333 uS
The interrupt routine then switches on the Triac after a specific time. That time is set in the main program loop.
As the program varies the dimming from Full to Off in 128 steps (that is just a choice that was made, could be 100 steps as well), at 50 Hz we need the steps to be 75 uS and at 60Hz they need to be 65 uS

It works as follows:
The interrupt function"zero_crosss_int" gets called every time a zero-crossing is detected, which is 100times/second. It's only function is to set the time that the Triac is switched on to the value of the variable 'dimming'
In the main loop of the program the actual value of that variable is set

/*

AC Voltage dimmer with Zero cross detection
Author: Charith Fernanado <a href="http://www.inmojo.com">  http://www.inmojo.com

</a>
Adapted by DIY_bloke
License: Creative Commons Attribution Share-Alike 3.0 License.
Attach the Zero cross pin of the module to Arduino External Interrupt pin
Select the correct Interrupt # from the below table 
(the Pin numbers are digital pins, NOT physical pins: 
digital pin 2 [INT0]=physical pin 4 and digital pin 3 [INT1]= physical pin 5)
check: <a href="http://arduino.cc/en/Reference/attachInterrupt">  http://www.inmojo.com

</a>

Pin    |  Interrrupt # | Arduino Platform
---------------------------------------
2      |  0            |  All -But it is INT1 on the Leonardo
3      |  1            |  All -But it is INT0 on the Leonardo
18     |  5            |  Arduino Mega Only
19     |  4            |  Arduino Mega Only
20     |  3            |  Arduino Mega Only
21     |  2            |  Arduino Mega Only
0      |  0            |  Leonardo
1      |  3            |  Leonardo
7      |  4            |  Leonardo
The Arduino Due has no standard interrupt pins as an iterrupt can be attached to almosty any pin. 

In the program pin 2 is chosen
*/
int AC_LOAD = 3;    // Output to Opto Triac pin
int dimming = 128;  // Dimming level (0-128)  0 = ON, 128 = OFF

void setup()
{
  pinMode(AC_LOAD, OUTPUT);// Set AC Load pin as output
  attachInterrupt(0, zero_crosss_int, RISING);  // Choose the zero cross interrupt # from the table above
}

//the interrupt function must take no parameters and return nothing
void zero_crosss_int()  //function to be fired at the zero crossing to dim the light
{
  // Firing angle calculation : 1 full 50Hz wave =1/50=20ms 
  // Every zerocrossing thus: (50Hz)-> 10ms (1/2 Cycle) 
  // For 60Hz => 8.33ms (10.000/120)
  // 10ms=10000us
  // (10000us - 10us) / 128 = 75 (Approx) For 60Hz =>65

  int dimtime = (75*dimming);    // For 60Hz =>65    
  delayMicroseconds(dimtime);    // Wait till firing the TRIAC  	
  digitalWrite(AC_LOAD, HIGH);   // Fire the TRIAC
  delayMicroseconds(10);         // triac On propogation delay 
				 // (for 60Hz use 8.33) Some Triacs need a longer period
  digitalWrite(AC_LOAD, LOW);    // No longer trigger the TRIAC (the next zero crossing will swith it off) TRIAC
}

void loop()  {
  for (int i=5; i <= 128; i++){
    dimming=i;
    delay(10);
   }
}

  

About the software: theoretically in the loop you could let variable 'i' start from '0'. However, since the timing in the interrupt is a bit of an approximation using '0' (fully on) could screw up the timing a bit. the same goes for 128 (Full off) though that seems to be less critical. Wether '5' or perhaps '1' is the limit for your set up is a matter of trying, your range may go from e.g. 2 to 126 instead of 0-128. If anybody has a more precise way to set up the timing in the interrupt I'd be happy to hear it.
Ofcourse it is not necessary to work with interrupts. It is also possible to keep polling the zero crossing pin for going to 0.

Though the software works with an interrupt to determine the moment of zero crosssing, it is still not so efficient because the time (dimtime) we need to wait after the zero crossing before the triac is fired is literally spent 'waiting' in the zero cross interrupt function.

It would be more efficient to set a timer interrupt to fire at the right moment so in the mean time the arduino can do something else. Such a program can be found in step

NOTE

Let me just reiterate the above statement: This program is a demo of how you can control the dimmer. It is NOT and efficient program as it spends most of its time waiting. It is therefore NOT the most suitable to combine with other tasks of the processor. If you need a more efficient program use a timer instead of delay

Step 5: Arduino Controlled Lightdimmer: the Software II

I found another piece of Software that allows controlling the lamp via the serial port.It triggers on the falling edge of the zero-crossing signal, so the timing is a bit different.

I have not tested it myself yet, but I see reasons why it should not work: as far as i can see it doesnt receive the number typed in the serial port but it receives the ascii value of each digit that is typed, so a '0' will be seen as 48

int AC_pin = 3;//Pin to OptoTriac
byte dim = 0; //Initial brightness level from 0 to 255, change as you like!

void setup() {
  Serial.begin(9600);
  pinMode(AC_pin, OUTPUT);
  attachInterrupt(0, light, FALLING);//When arduino Pin 2 is FALLING from HIGH to LOW, run light procedure!
}

void light() {
  if (Serial.available()) {
    dim = Serial.read();
    if (dim < 1) {
      //Turn TRIAC completely OFF if dim is 0
      digitalWrite(AC_pin, LOW);
    }

    if (dim > 254) { //Turn TRIAC completely ON if dim is 255
      digitalWrite(AC_pin, HIGH);
    }
  }

  if (dim > 0 && dim < 255) {
    //Dimming part, if dim is not 0 and not 255
    delayMicroseconds(34*(255-dim));
    digitalWrite(AC_pin, HIGH);
    delayMicroseconds(500);
    digitalWrite(AC_pin, LOW);
  }
}
void loop() {
}

Just a note: The above software is not mine. I think it is better to keep the check of the serial port out of the interrupt. Also the 500uS delay before the TRIAC is switched OFF is maybe a bit long.

Even more software here

Step 6: Arduino Controlled Light Dimmer: the Software III

The code below uses the timer function rather than a delay and has been confirmed to work on the Leonardo as well

Step 7: Software to Set Level Using Up and Down Buttons

Below a code to set the light level with up and down buttons. It uses a timer that checks for the time necessary to trigger the TRIAC, rather than wait in a delay loop

/*
AC Light Control
Uses up and down buttons to set levels
makes use of a timer interrupt to set the level of dimming
*/
#include <TimerOne.h>           // Avaiable from http://www.arduino.cc/playground/Code/Timer1

volatile int i=0;               // Variable to use as a counter of dimming steps. It is volatile since it is passed between interrupts
volatile boolean zero_cross=0;  // Flag to indicate we have crossed zero
int AC_pin = 3;                 // Output to Opto Triac
int buton1 = 4;                 // first button at pin 4
int buton2 = 5;                 // second button at pin 5
int dim2 = 0;                   // led control
int dim = 128;                  // Dimming level (0-128)  0 = on, 128 = 0ff
int pas = 8;                    // step for count;
int freqStep = 75;              // This is the delay-per-brightness step in microseconds. It allows for 128 steps
                                // If using 60 Hz grid frequency set this to 65

 
void setup() {  // Begin setup
  Serial.begin(9600);   
  pinMode(buton1, INPUT);  // set buton1 pin as input
  pinMode(buton2, INPUT);  // set buton1 pin as input
  pinMode(AC_pin, OUTPUT);                          // Set the Triac pin as output
  attachInterrupt(0, zero_cross_detect, RISING);    // Attach an Interupt to Pin 2 (interupt 0) for Zero Cross Detection
  Timer1.initialize(freqStep);                      // Initialize TimerOne library for the freq we need
  Timer1.attachInterrupt(dim_check, freqStep);      // Go to dim_check procedure every 75 uS (50Hz)  or 65 uS (60Hz)
  // Use the TimerOne Library to attach an interrupt

}

void zero_cross_detect() {    
  zero_cross = true;               // set flag for dim_check function that a zero cross has occured
  i=0;                             // stepcounter to 0.... as we start a new cycle
  digitalWrite(AC_pin, LOW);
}                                 

// Turn on the TRIAC at the appropriate time
// We arrive here every 75 (65) uS
// First check if a flag has been set
// Then check if the counter 'i' has reached the dimming level
// if so.... switch on the TRIAC and reset the counter
void dim_check() {                   
  if(zero_cross == true) {              
    if(i>=dim) {                     
      digitalWrite(AC_pin, HIGH);  // turn on light       
      i=0;  // reset time step counter                         
      zero_cross=false;    // reset zero cross detection flag
    } 
    else {
      i++;  // increment time step counter                     
    }                                
  }    
}                                      

void loop() {  
  digitalWrite(buton1, HIGH);
  digitalWrite(buton2, HIGH);
  
 if (digitalRead(buton1) == LOW)   
   {
  if (dim<127)  
  {
    dim = dim + pas;
    if (dim>127) 
    {
      dim=128;
    }
  }
   }
  if (digitalRead(buton2) == LOW)   
   {
  if (dim>5)  
  {
     dim = dim - pas;
  if (dim<0) 
    {
      dim=0;
    }
   }
   }
    while (digitalRead(buton1) == LOW) {  }              
    delay(10); // waiting little bit...  
    while (digitalRead(buton2) == LOW) {  }              
    delay(10); // waiting little bit...    
           

  dim2 = 255-2*dim;
  if (dim2<0)
  {
    dim2 = 0;
  }

  Serial.print("dim=");
  Serial.print(dim);
  Serial.print("     dim2=");
  Serial.print(dim2);
  Serial.print("     dim1=");
  Serial.print(2*dim);
  Serial.print('\n');
  delay (100);

}

Step 8: More Interrupt Driven Software

Step 9: Arduino Controlled Lightdimmer: Result & Expansion

Just a quick cellphone recorded video of it's workings



3 channels
This circuit can also be used for an RGB mixer, albeit you need two additional TRIAC circuits. You could use this circuit+PCB in duplo for that, but make sure you use a random cycle opto-coupler suah as the MOC3021. Do not use a zerocrossing Opto-coupler such as the MOC3041.
I now made a 3 channel Ibble

The zero-crossing circuit is ofcourse only needed once.
Perhaps this is still something for tradition (call it Old fashioned): x-mas tree lights that work directly on 220 (or 110) Volts. Hang 3 different color lamp strings in the tree and regulate them with this circuit expanded with two TRIAC circuits

Frequency
Depending on the grid frequency (either 50 or 60) different step values need to be set manually. However, it is possible to let the software determine the frequency in a setup routine, e.g. by meauring the time between two zero crossings or count the number of zerocriossings within a set time.

Step 10: 8051 Controlled Lightdimmer: Software

Obviously, one can use the 8051 microcontroller series as well to control the dimmer.
As I dont have an 8051 development system anymore, I cannot test any code, but should you want to develop this for an 8051, the following example may be of help:

// 
//Controlling AC with a 8051
//Untested Code
//Compiles with MicroC Pro for 8051
int dimming;
int x;
int i;


void ex0_isr(void) iv IVT_ADDR_EX0 ilevel 0 ics ICS_AUTO {
/*===================================================*/
int dimtime=(75*dimming);
//delay_us(dimtime);
P0=0xFF; // sets entire PORT 0 high, can also use e.g. P0_1 =1 ;
delay_us(10); //propagationdelay
P0=0x00;
}

void delay(int maal){
for (x=1; x< maal; x++) {
delay_us(75); // 65 for 60Hz
}
}

/*===================================================*/
void main()
{

/*------------------------
Configure INT0 (external interrupt 0) to generate
an interrupt on the falling-edge of /INT0 (P3.2).
Enable the EX0 interrupt and then enable the
global interrupt flag.
------------------------------------------------*/
IT0_bit =1; // Configure interrupt 0 for falling edge on /INT0 (P3.2)
EX0_bit = 1; // Enable EX0 Interrupt
EA_bit = 1; // Enable Global Interrupt Flag
P0 = 0x00; //all pin of PORT0 declared as output

while (1)
{
for(i=5;i<128;i++){
dimming=i;
delay(10);//arbitrary delay between steps
}
}
}

I cannot garantee this code to work as I have no way of testing it. Should anybody try it and have results I would be glad to hear it.
An application note describing a fan control according to the same principle, can be found here.

Step 11: PIC Controlled Lightdimmer: the Software

If you want to use this circuit with a PIC microcontroller, the software in this link may help you get further:
http://www.edaboard.com/thread265546.html

A good article on zero crossing detection with a PIC can be found here:

http://tahmidmc.blogspot.nl/2012/10/zero-crossing-...

The writer Syed Tahmid Mahbub gives a basic program that detects the zero crossing and then triggers the LED with a delay of 20ms .
Although I never worked with PIC's before and am no crack on C programming. I decided to see if i could build on his program and make it possible to vary the light intensity, rather than just give it one value (the 20ms delay).
I soon found out that the delay_ms and delay_us functions in C, are a bit tricky, namely that they don’t accept a variable. The delay time needs to be known at the time of compilation as it is hard coded. I saw some complicated work-arounds, but I thought a simpler solution would be to make a function that gives a 75 uS delay (make that 65 for 60Hz) and call that with a parameter determining how often that delay is looped.
The maximum number of times the delay is looped is 128. That is because I have randomly chosen that the light should be dimmed in 128 steps (with 0 being full on and 128 being off).
A warning though: I have no PIC programmer and I am not planning (yet) to go into pics, happy as I am with the Atmega and Attiny series. Therefore I cannot test the program. I can only say that it compiles without problems, and if you want to use the circuit on a PIC, it will help you get started. You can also find full projects, including a program, here and here, including an IR remoteand here
//---------------------------------------------------------------------------------------------------------
//Programmer: DIY_Bloke
//Strongly based on a 0-X program from Syed Tahmid Mahbub
//Compiler: mikroC PRO for PIC v4.60
//Target PIC: PIC16F877A
//Program for phase angle control
//zero crossing signal on pin 33 RB0/INT
//gating signal to MOC3021 via 220-470R from pin 19 RD0/PSP0
//X-tal 4 MHz
//---------------------------------------------------------------------------------------------------------
unsigned char FlagReg;
int x;
int maal;
int dimming=20;// '20' is just an example. Dimming should contain a
// value between 0 and 128 and can be taken from e.g. a
// variable resistor or LDR or a value coming out of a program
sbit ZC at FlagReg.B0;

void interrupt(){
if (INTCON.INTF){ //INTF flag raised, so external interrupt occured
ZC = 1;
INTCON.INTF = 0;
}
}

void delay(int maal){
for (x=1; x< maal; x++) {
delay_us(75); // 65 for 60Hz
}
}

void main() {
PORTB = 0;
TRISB = 0x01; //RB0 input for interrupt
PORTA = 0;
ADCON1 = 7; //Disable ADC
TRISA = 0xFF; //Make all PORTA inputs
PORTD = 0;
TRISD = 0; //PORTD all output
OPTION_REG.INTEDG = 0; //interrupt on falling edge
INTCON.INTF = 0; //clear interrupt flag
INTCON.INTE = 1; //enable external interrupt
INTCON.GIE = 1; //enable global interrupt

while (1){
if (ZC){ //zero crossing occurred
delay(dimming); // '20' is an example
PORTD.B0 = 1; //Send a pulse
delay_us(250);
PORTD.B0 = 0;
ZC = 0;
}
}
}

Step 12: Problems

If for whatever reason the circuit you built is not working, other than it starting to smoke.
Before you do any work on the circuit UNPLUG IT FROM THE MAINS!!

There are mainly 3 things that can happen:

1-The lamp is flickering
This is probably the most common problem you can encounter and there maybe several reasons for it e.g.
-a 'dirty' powersupply.
If your powersupply gives off a lot of extra spikes, these can be present on the 0X signal pin and mess up the clean Zero crossing signals. Try another powersupply.
-'timing' problems
using an optocoupler gives a precise zero-crossing signal, but it is not extremely narrow. The pulse width of this circuit (at 50Hz) is typically around 600us (0.6ms) which sounds fast enough. The problem is that at 50Hz each half cycle takes only 10ms (8.33ms at 60Hz), so the pulse width is over 5% of the total period. This is why most dimmers can only claim a range of 10%-90% - the zero crossing pulse lasts too long to allow more range. The solution is to avoid regulating all the way down or all the way up. Also increasing or sometimes decreasing the step-value (the number 75 for 50Hz and 65 for 60Hz) may cure that.

2-The lamp is constantly on
This might be a software or a hardware problem and the easiest way to sort that out is to make sure the microcontroller is not connected to the circuit. If the lamp is still on there are grossly 4 possibilities:
-You somehow fucked up the circuit, check if it is indeed OK and that everything is connected to where it shoudl be connected.
-The MOC3021 is somehow receiving a positive input, make sure there are no stray drops of solder shorting things that shouldn’t be shorted. Short the input and ground wire and see if the lamp stays off.
-The MOC3021 is short circuited at the high voltage end. Remove the MOC3021 from its socket and see what happens: if yr lamp stays off there is likely something wrong with yr MOC3021. If your lamp stays on, you probably have a faulty TRIAC
-You have a faulty TRIAC. As described above. Yet, check the gate resistor if it really has the correct value, just to make sure

3-The lamp is constantly off
As this may also be a software or hardware problem, first see what hapens with the arduino disconnected.
Connect the input to a plus 5Volt supply and measure the voltage on the primary side of the optocoupler (YOUR CIRCUIT SHOULD NOT BE CONNECTED TO THE MAINS). If that is a couple of volts, connect your circuit to the mains and see what happens. If the lamp switches on there is a problem with the input signal. If it stays off, you may have a faulty optocoupler, a faulty TRIAC or your circuit somehow is not connected to the mains. Another possibility is that the voltage drop over the LED is preventing the optocoupler to open, especially when you are using say 3.3 V as a driving voltage. Make sure you have an LED with a low voltage drop or replace it by a wire bridge.

A piece of code that can help you test the Triac circuit is to add the following into the setup

void setup()
{
pinMode(AC_LOAD, OUTPUT); // Set the AC Load as output
for (int i=0; i < 10; i++) {
digitalWrite(AC_LOAD, HIGH); // triac firing
delay(1000);
digitalWrite(AC_LOAD, LOW); // triac Off
delay(1000);
}
}
This will first fire the TRIAC a few times so you can see it is working

Most common fault till now

From all the people that contacted me about problems of the circuit not working, the most common fault was: faulty wiring: a chip put upside down, a solder joint not good, a wire not connected right.

Step 13: The Gate Resistor: a Bit of Theory

When cruyising the internet for Triac switches, you may have come across a large diversion in the value of the gate resistor value. My choice usually is to take the lowest value that will still protect the gate and the optocoupler.
Reader Mali Lagunas did some research in the theory behind the criteria to choose the value of the gate resistor. Which i will copy below:

The resistor when placed in this circuit, will have two main effects:
a) It will limit/provide the current going into the gate of the triac (I_{GT})
b) It will cause the voltage to drop when the triac is on (V_R)

The lowest value this resistor may have (for 220 V AC) is R=220*sqrt(2)/I_{TMS}, where I_{TMS} is the maximum peak current allowed in the photocoupler’s phototriac. These are surge values, thus they are transient and account for a limit before breakdown. Therefore in your circuit R would be R=220*sqrt(2)/1=311.12 or 330 ohms, since the MOC3021′s I_{TMS}=1A. This is consistent with I_{GM} which is the peak gate current of the TIC206. In your schematic you use 1K which would limit the current to 311mA.

This “surge” case may take place only when a pulse is received by the phototriac and it is able to conduct I_{GT}, and of course for a line value of 220*sqrt(2). Charge will then accumulate in the triac’s gate until V_{GT} gets build up and the the triac gets activated.

In quadrant I, ( V_{GT} and A1 are more positive than A2) in order for sufficient charge to build up and V_{GT} in the main triac to bee reached, the voltage across the triac must equal V_R+V_{TM}+V_{GT}
Of course V_R=I_{GT}*R . Commonly, V_{TM}+V_{GT} will both account for approximately 3V (datasheet). At the same time, the resistor must provide sufficient current to the Triac’s gate, let’s say a minimum of 25 mA (sensitivity of the Triac), thus

V_{triac}= 330ohms*25mA+1.3V+1.1V=10.65V and
V_{triac}= 1k-ohms*25mA+1.3V+1.1V=27.4V (the value in your circuit)

Which is the voltage needed to activate the triac. Therefore, the smaller the resistor the less voltage is required to switch on the main triac. What goes on afterwards is mainly that there is a voltage drop across A1 and A2 and therefore the phototriac voltage and current will drop causing turn-off state (of the phototriac). The main triac will be kept switched on if the holding current I_H is respected. When the load current is below I_H, the main triac is switched off until a pulse from the photodiode is emitted again in order to polarize V_{GT} and build the required charge in the next cycle. Q1 and Q3 are the quadrants for this setup.

Step 14: Dimming: a Bit of Theory

Just as a background to this instructable: There are various types of dimmers. What is presented here is a phase-controlled (aka 'phase-cut') leading edge (aka "forward phase")TRIAC dimmer.

Leading Edge Dimmers
In this type the dimmer actually cuts parts off the beginning of the sinewave. This is the most widely used type of dimmer as it is ver suitable for TRIACs. After all, A Triac is easy to switch on and it will switch off by itself once there is a zero crossing because the current drops below the gate hold current

Trailing Edge Dimmers
Also known as 'reverse phase control' dimmers. A trailing edge dimmer is a considerably more complex circuit. The simple circuitry that is common with leading edge types can no longer be used, because most TRIACs cannot be turned off. Gate turn-off (GTO) TRIACs exist, but are far more expensive and less common in the relatively small sizes needed for lighting. To be able to implement a trailing edge dimmer, the switching device must turn on as the AC waveform passes through zero, using a circuit called a zero-crossing detector. After a predetermined time set by the control, the switching device is turned off, and the remaining part of the waveform is not used by the load.

Trailing edge dimmers commonly use a MOSFET, as these require almost no control current and are rugged and reliable. They are also relatively cheap and readily available at voltage ratings suitable for mains operation. Another option is to use an IGBT (insulated gate bipolar transistor), which combines the advantages of both MOSFET and bipolar transistor. These are generally more expensive than MOSFETs. Again, the waveform is ideal, and it is obvious from the actual waveform shown in Figure 9 that there is a significant deviation - especially at full power. This is caused because some of the applied voltage will always be lost because the complex electronics require some voltage to operate.

Most trailing edge dimmers have another useful function - at least when used with incandescent lamps. The circuitry is designed to provide a 'soft start', increasing the voltage to the lamp relatively slowly. With incandescent lamps, this almost eliminates 'thermal shock' - that brief period at switch-on where the lamp draws around 10 times the normal operating current. Thermal shock is responsible for most early lamp failures - it is rare indeed for any incandescent lamp to fail while it's on. Failure is almost always at the moment the switch is turned on. By including the soft-start feature lamp life is increased.

Step 15: Zero Crossing: a Bit of Theory

Though I described the zerocrossing already, I will spend some more words on it.
With the 'bridge and opto-coupler' circuit that I used in this project, the principle is very clear: A mains AC voltage passes through 2 resistors of 33k and is rectified by the diode bridge.
This rectification results in a pulsating DC voltage that keeps the optocoupler open, keeping the zerocrossing signal LOW till the voltage drops to 'zero' at what point the optocoupler will not be in conduction anymore and the zerocrossing signal is pulled high, untill the voltage rises again enough to send the optocoupler into conduction again, resulting in the zerocrossing pin going LOW.
The 'quality' of that zerocrossing pulse is of course depending on a number of factors but mainly on the speed of the optocoupler, the value of the collector resistor, but not in the least on the value of the two resistors in the mains line.

If that value is too low, your optocoupler will burn out, but if it is too high, the voltage at which there still is enough current going through the optocoupler to keep it conducting becomes higher and higher. That means that if the resistor value is too high, the switching of the optocoupler will happen higher on the rising and descending flank of the sin wave, resulting in a wide zerocrossing signal, that starts way before the actual zerocrossing until way after the zerocrossing.
Ergo: The resistor value should be as low as possible. In practice however I found the 2x 33k to be a good value, leading to a pulse starting abt 200uS before the actual zerocrossing. That is very acceptable. The current through the 4N25 is approximately 3.33 mA. Surely we could take that up a notch, but it isn't necessary. With these values the idle use of this circuit is an estimated 0.7 Watts

The same actually goes for the circuit with the H11AA1. The advantage of the H11AA1 is that one doesn't need a diode bridge as it has two antiparallel diodes. The same goes for the IL250 series or the LTV814
One can reach the same effect with two regular optocouplers such as the 4N25, as the figure shows or with a dual optocoupler.

I also provided a circuit in which the width of the zerocrossing pulse can be regulated.
As said before, the width of the Zerocrossing signal determines how far before the actual zerocrossing the interrupt is generated. Ideally, if you know how wide your zerocrossing signal is, you could take that into account in the software. Suppose your signal is 600uS wide and suppose that is a evenly divided timing. Then you know that your interrupt is generated some 300uS before the actual Zerocrossing. You could wait that period after each interrupt to get a more precise handling of the zerocrossing

Comments

author
Ricbar (author)2017-09-19

Love the extensive explanations! I tried to create a Fritzing with your latest update and using an IL250, e.g. without the bridge rectifier. Does it look ok?

dimmer-b2.png
author
scobob (author)2017-09-13

Great instructions. Thanks. Do you think this could be used in conjunction with a PID loop to vary the dimTime?

author
diy_bloke (author)scobob2017-09-15

I am 99.9% sure it would. Most PID constructs produce a variable that can be converted. Not saying it will always be easy to do, it could be that the software/firmware comes with a PWM and then ofcourse you would need to conver the dutycycle to a the dimTime Variable

author
BrianXShen (author)2017-09-10

Hi, Will this circuit work with 120v? Thanks!

author
diy_bloke (author)BrianXShen2017-09-11

Yes, in the text you will find reference to changes you need to make in circuit to make it work with 120 Volt (2 different resistors)
as well as changes you need to make in the program if it happens to be 60Hz rather than 50 Hz

author
DaveK97 (author)2017-09-04

Hi,

I want to use this circuit in my light switch on my wall which only has two wires. Therefore, can I connect the Negative input of BR1 to the bottom wire shown in the schematic (the load bottom wire) instead?

Thanks,

author
diy_bloke (author)DaveK972017-09-07

when your lightswitch socket only has 2 wires those would be the Live and the switch wire. As a triac is in fact an in series device you could put it in place of the switch, but ther is also a phase detection part that needs the live and the neutral. If you connect the negative input to the Load bottom wire you would probably blow yr bridge, but should you mean to connect the one AC lead of the bridge to the bottom load wire.... I expect you could detect the sinus but you would be picking it off the triac, meaning you would get a zerocross signal that depends on the very device you are regulating. Once the lamp/load is at full brihjtness you would no longer have a signal to regulate with

author
DaveK97 (author)diy_bloke2017-09-08

Hi,

Thanks for your reply and again this excellent tutorial. Does this mean that I only have two options:

1) Get the micro controller to phase detect before it starts to affect the signal. Once it has detected where the ac signal crosses zero, it could stop phase detecting and use a timer/delay to then start regulating the signal. Would this work? how constant is the AC mains period?

2) Run a live and neutral wire from a nearby wall socket for the phase detection. Would this work? Are all wall sockets and lights exactly in phase in a house?

Thanks

author
diy_bloke (author)DaveK972017-09-09

1. that would not work.Even if you could pick up such a signal, you would eventually run out of sync.

The grid frequency is fairly constant over a longer period, but there is vasriation per cycle

2, yes if you run a phase and neutral that would work, but the switches are usually already connected to a live wire so you would only need to pull a neutral. Not sure what you mean with yr question abt wall sockets and lights in phase: They come from the same source as long asin the same group sosure they have the same phase

author
DrorS2 (author)2017-09-02

Hi,

Thanks for the post I learned allot.
I am currently using a BTA41-1000B to speed control a 2.5HP motor and it works good with a potentiometer. I need it to work with arduino.

Can I use a BTA41-1000B triac with your circuit?

Thanks

author
diy_bloke (author)DrorS22017-09-04

yes you shld be able to. may need to adapt the gate resistor a bit

author
DrorS2 (author)diy_bloke2017-09-04

Thanks

I will build your module and let you know how it works.

author
peter_bjorge (author)2017-08-12

Hello!

From your blog, I deduce I can use 3Q Triacs for this dimmer, right?

Thanks

author
diy_bloke (author)peter_bjorge2017-08-14

Well... I am not saying that per se. There are some advantages of a 3Q triac, especially if you are using inductive loads: ringing caused by sudden turn-off could possibly turn on a
4-quadrant triac, necessitating snubbers and other protection means to
prevent spurious conduction. A 3Q TRIAC would make that unnecessary. But I actually never tested a 3Q. You will find many BTA200 series (BTA200,201-212) to be 3Q, but I never used those. But they may work very well with conductive loads

author
alexsusanto117 (author)2017-07-18

i'm sorry. just want to know how about the output voltage before it is programmed is it also 220 v? thx

author
diy_bloke (author)alexsusanto1172017-07-18

The output voltage is basically the same as the grid voltage you put in. So if you connect it to 220V it will be 220...... when the triac is open

author
sinor (author)2017-06-23

Hello again Bloke
if i want to dimm two light bulbs, what changes should be made in the code
im using the arduino code

thanks in advance

author
diy_bloke (author)sinor2017-06-27

can just attach the two bulbs in parallel. if you want them o dim them seperately have a look at my 3 channel dimmer

https://www.instructables.com/id/3-channel-Dimmerf...

author
TomL189 (author)2017-06-21

Hey, bloke, really helpful tutorial, I just have 1 question. One line coming off of the MOC3021 needs to be grounded, can I use the grounding pin on my arduino or do I need something else?

author
diy_bloke (author)TomL1892017-06-23

I am nut sure if i understand your question. The MOC3021 should be connected as in the circuit. In that, pin 2 is connected to 0 Volt/ground and pin 1 to an arduino pin via a resistor. 4 and 6 are the secundary ones and 3 and 5 should not be connected

author
MàđhúkêshT made it! (author)2017-05-22

Hey Bloke ! This was a very good tutorial, which very much explains everything. All thanks to you. Had flickering problems at the beginning now it's resolved. I want this circuit to be implemented with wifi module. So any ideas regarding this ?

Thank you in advance

Thank

dimmer.jpg
author
diy_bloke (author)MàđhúkêshT2017-05-24

looks good, how did you resolve yr initial problem?

ideas regarding wifi are very broad but i guess you' d want to have some sort of app with a slider to set the brightness level

author
MàđhúkêshT (author)diy_bloke2017-05-26

Hello bloke ! worked around a bit in the program, later changed the freqstep to 78 , previously it was 75. then the fading was smooth. Now am trying to use this module to use it with ESP8266 standalone module. App is not a problem. But communication b/w app and the module is a task. requires some kind of server. Made it with bluetooth but have a light flicker. The entire slider band does'nt work, only the initial 25% movement does all the work. Help me !!!!

author
diy_bloke (author)MàđhúkêshT2017-05-28

The help you are asking in fact has not much to do with the dimmer but more about the communication between the app and the ESP8266.
When you say you use bluetooth, does that mean you also have a bluetooth module attached to your ESP8266?
Ofcourse that is possible but it seems like beating the purpose a bit as the arduino already could do that.
I am not sure why you would need a server. Are you using some standard app that requires a server?

Anyway, please first expand on what you are exactly doing before I am able to help you

author
MàđhúkêshT (author)diy_bloke2017-06-07

Hi ! Bloke, thanks for making time to reply. Basically i am trying to incorporate a esp8266 wifi module or nodemcu to trigger the dimming pin on the triac pcb that we have made, and control it over the app. So that we can switch things on and off and dim from anywhere around. Can you please help me out setup a program .

author
diy_bloke (author)MàđhúkêshT2017-06-09

well it is not much different from using an Arduino.
there are several ways to communicate with the ESP8266, but you could have it serve a webpage with a box on it in which you can enter a dimming level. Probably could make that a slider too. That dimming level you then use to determine the phase cut of the TRIAC

author
jdewit (author)2017-05-02

Thanks for the tutorial. I've learned a lot!

I've read though the comments and haven't seen anyone talk about an issue I am having. My gate resister keeps burning out. I've tried using a 1k 1/4 watt, 1k 1/2 watt, and 560 1/2 watt. The 1/4 watt takes a few seconds to burn, the 1/2 watt takes about a minute.

The triac I am using is a TIC206D. My power is 220V 50hz. The bulb is a 40w incandescent.

What is the wattage rating of the gate resister you used?

Any ideas on what I am doing wrong?

author
diy_bloke (author)jdewit2017-05-03

Sorry about your trouble. Let me begin with stating the obvious: in a correct circuit, your gate resistor shouldnt burn. I think I had a quarter or half watt resistor and it really shouldnt burn.
So... there is an error in your circuit.
I can see of only one reason why that resistor would burn out and that is if the full grid voltage would be over it.
and there are basically two reasons for that:
1-you somehow made a wrong connection with your triac

2- your triac is faulty.

Ofcourse nr 1 can lead to number 2.
So I suggest that you check and double check your wiring. Have you identified the legs of the TRIAC correctly?

author
jdewit (author)diy_bloke2017-06-08

It turns out the TIC206's were the culprit. I got some BT136 triacs and now it works as advertised!

Thanks!

author
diy_bloke (author)jdewit2017-06-09

Good. Still a bit surprising as I have used the TIC206 with no problem

author
Rutviks (author)2017-03-09

Hey Bloke

Thank u for all this information is really help full.

BUT i want to control the fan speed.I used this circuit & program & its making humming sound. So is there any option to reduce that or any other circuit for that?

I already tried snubber circuit but no use of that.So please help me with this.

Thank You

author
diy_bloke (author)Rutviks2017-03-09

regulating a fan is one of the most frequent questions I get asked here.
A TRIAC is not the best to regulate an inductive load but as you have experienced it does work.
Anyway, humming can be a problem with TRIAC dimmers. Is it coming from the dimmer itself or is it coming from your fan? is it surely an electrical humm/buzz or perhaps a mechanical one.
You could consider a choke filter... though these sometimes give a bit of mechanical hum.
Do you have it on a breadboard or on a PCB?

author
ThejoM (author)diy_bloke2017-05-31

Hi,

I am also doing same project AC FAN CONTROLLER usinf TRIAC . The same humming sound is produce in the fan. How to reduce the sound. It will be more helpfull for me if there is a solution for this

Thanks and Regards

Thejo

author
diy_bloke (author)ThejoM2017-06-04

Thejo, in the comments this issue is addressed several times, Triacs
are just not the most suitable to regulate motors. They can but humming,
usually caused by harmonic distortion of the wave pattern is often a
byproduct. Reduction measures are particular the type of motor used in the fan, but I would start with a snubber network

author
Rutviks (author)diy_bloke2017-03-10

As i am still testing so it is on breadboard.The humming sound is coming from fan ( it's a table fan). The circuit is working quite better as compared to just PWM but some what humming is still there from fan.

Also the 30k 1/2W resistors are heating when fan is turned on.So should i use higher wattage resistors or any other option.

author
diy_bloke (author)Rutviks2017-03-10

There are several questions (and answers) on the 30k resistors getting warm.
It is odd though that they get warm when the fan is on as their only task is to supply the zerocross pulse, so please check your wiring for any faults.
The 1/2 Watt should be OK, it is hard to say how warm or hot 'heating' is but if your wiring is ok and you find them too hot, yes a higher wattage should be OK

author
Rutviks (author)diy_bloke2017-03-13

Hello bloke

Thank you for the help. Your reply is very help full.

Just one more question, I m just trying to use remote to control the fan, i used the IRremote library. The fan control & IR communication is working well seperately. But when i merged the program IR sensor took garbage values. Its look like arduino got too much busy with Zero crossing detection loop.

author
diy_bloke (author)Rutviks2017-03-13

The first program in the instructable is as I indicated in the tekst, a quick demo to test the circuit. And indeed most of its time is spent waiting and therefore it is not the most suitable program to do other things with. What you need is a program that doesnt wait, but checks a timer to know when to swith the TRIAC on. Such a Timer driven program you will find a bit further in my instructable.
I am not sure which interrupt you use for the IR receiver, but make sure it is not one that is used by the Timer you are bound to use or by the zerocross routine

author
Rutviks (author)diy_bloke2017-03-14

Thank you bloke i will work on it.Thanks again for all your help.

author
diy_bloke (author)Rutviks2017-03-14

My pleasure. Good luck

author
Rutviks (author)Rutviks2017-03-13

I used the fixed dimming values for 0,1,2,3 buttons of remote in program. For example for 3 i used dimming=15 which is the highest speed of fan. For 2 its 80. I got that values from trial & error.

author
diy_bloke (author)Rutviks2017-03-10

The humming coming from your fan is a bit of a hard nut to crack, it comes a bit with the use of a TRIAC. Sometimes a choke filter can help

author
ThejoM (author)2017-05-31

Hi...

thanks for your detailed tutorial.

It is very useful for me. But i got small problem with my circuit. As followed your instruction i got some humming sound in CEIL FAN when running at minimum speed (i.e) on slow

author
diy_bloke (author)ThejoM2017-06-04

Thejo, in the comments this issue is addressed several times, Triacs are just not the most suitable to regulate motors. They can but humming, usually caused by harmonic distortion of the wave pattern is often a byproduct

author
fgallego1 (author)2017-05-12

Hi...
Congratulations on this very detailed tutorial.
Buuuuut .... I have some doubts and big problems here in my project.
I am using these principles on AC dimmer and using a TOUCH sensor to control my CEIL FAN and BULB LIGHT.
Well, this is the problem, I discovered that the 'ISR' and ANAOLG PINS DO NOT match very well and this is causing so much FLICKERING.

I think problem in power supply isn't because it work very well without this "ANALOG" commands.

Have some solution on this ???

Thank you and congratulations again

author
diy_bloke (author)fgallego12017-05-13

could be the power supply yes, but could also be the program or the touch sensor. Which sensor do you have?

author
fgallego1 (author)diy_bloke2017-05-16

well...

thank you for answer and hint.
I try change power supply and capsense touch library, but it still flickering when I use analogwrite to fading a indicator led (in my touch switch project).

I put it here, if you could help me in this project I will apreciate very well.
So, if I take off this part, its work perfectly...

program code in link below

https://pastebin.com/1Jf0Vitw

Thank you for help

author
diy_bloke (author)fgallego12017-05-19

Well that gives a bit more info than yr original request. You are using TimerOne to control the delay for the firing of the gate pin. The TimerOne library uses timer 1 which also controlls pwm, Hence the flickering.

I think TimerOne lib allows you to set up its own pwm with

Timer1.pwm(pin, duty);

author
fgallego1 (author)diy_bloke2017-05-30

Hi...
thank you very much by answer..

I'm going to try this timer1.pwm but, before I will use the sensors like as TTP223 where it didnt use libraries, like capsense.
Regards from Brazil

author
DaliK (author)2017-05-19

Thank you for this amazing tutorial.

can i use the BTA10 triac (i have a lot of them) instead of TIC206 ???

can you tell me wich other parts could i change it to output more power ?

Thanks again

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Bio: I am a physician by trade. After a career in the pharmeceutical world I decided to take it a bit slower and do things I ... More »
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