I wanted a very lightweight wing that would not tire me if I wore it all night. I chose balsa wood over aluminum tubing because it's easier to work with given the tools I have available. The basic structure could be made out of almost any stiff material, however. (My prototypes were made from popsicle sticks and foam core.) Each wing is a simple set of linkages arranged to expand and rise when opened.
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Signing UpStep 1: Tools & Materials
(A) 1 aluminum frame backpack
(B) 3 pc of 36" x 4" x 1/4" balsa wood
(C) 1 pc (60" length) of 1/4" wood dowel
(D) about a foot of "hanger strap" - a thin strip of metal with holes in it, mine came coiled up in a packet (found in the plumbing section)
(E) 4 nut/bolt sets, bolts of a diameter to fit through the holes in the hanger strap, and as short as you can find (they are used to fasten the hanger strap tight around the wing supports)
(F) 8 shaft collars with inside diameter 1/4"
(G) 6 pc 3/4" machine screws that fit the threadings in the dowel collars (F)
(H) 2 pc 1/2" machine screws that fit the threadings in the dowel collars (F)
(J) 4 pc 1/2" binding posts for the balsa/balsa hinges
(K) 2 pc 3/8" binding posts for the balsa/hanger strap hinges
(L) 10 pc 1/4" long nylon spacers, that the binding post (J) fit through
(M) 6 pc 1/4" long nylon spacers that the machine screws (G) will fit through (and turn; these will be some of the wing hinges)
(N) 4 nylon washers, 1/16" thick, that fit around the binding posts (J)
(P) a number of small nylon washers, 1/16" and 1/32" thick, that fit around the machine screws (G) 1
(R) 2 nylon flanges (I am not entirely sure this is the right term) to fit into the aluminum tubing of the backpack
(S) scrap leather
(T) couple inches of velcro
1 these washers are to pad the hinges created by the collars & the machine screws, so the thicknesses are determined by the actual dimensions of the hinge assemblies. I used, I think, 8 of the thicker ones and 6 of the thinner ones, but I suggest buying these later once you're ready to assemble the hinges and can take the wing parts into the hardware store and measure, or just get a bunch and use them as needed (they cost me something like 6 cents each).
Tools:
- x-acto knife
- Dremel or power drill with a cutting wheel attachment & a 1/4" metal drill bit
- tin snips (you can use the cutting wheel if you don't have tin snips)
- 2 pair needle nose pliers
- wood glue
- hot glue gun
- screw drivers appropriate for your bolts and screws
- sandpaper or fine file (I use fingernail files)
- sewing machine or needle & thread













































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Thank you much for your tutorial, my Dad and I had a good time making these together! :D
http://www.coolest-homemade-costumes.com/coolest-homemade-toothless-the-dragon-halloween-costume-idea-4.html
Thanks much. This is SUCH A COOL project1
Thanks for the compliment! Post a pic when you're done!
To help Cat Spang out: I didn't use a camping backpack. I purchased a 10' section of PVC pipe, some elbows and end caps to construct the framework. It reduced their width and made them much more comfortable for my wife to wear. Here's a picture of the back and the full outfit with the wings open.
I'm working on a stronger version that uses aluminum for the bones, conduit for the frame and piano hinge for the hinge.
I was wondering, though, do you think there is a suitable alternative for the backpack framework? I can't find any in shops here, and any I can find on the internet are ridiculously expensive,
Brilliant idea though.
Also apologies if you've already answered this question.
Cheap metal ladder might work.
Post a picture of yours when you're done!
Here's the link to my work in progress: http://www.instructables.com/id/Steampunk-version-of-Rachels-articulated-wings/
go have a look if you like:
http://rapidkhan.deviantart.com/art/My-Wings-126489015
"(F) 8 shaft collars with inside diameter 1/4"
Can't find them ANYWHERE! I know that for sure thats not the right term.
Does anyone know where I can get them at an affordable price( I found a pack of 8, variaty pack for 16$! at Canadian Tire)
in Ottawa, Ontario?
I need them now. ( for Otakuthon)
These are similar to what I used for F but check the inside dimensions for the size of dowel you have. G & H are just regular machine screws that fit the threaded hole in the shaft collar.
Your wonderful Instructable was a big inspiration for me this Halloween. I took your pattern and made my own version. You can see them here: SteamFashion LiveJournal or here: My Blog
If you're making this, I'd love to see pictures, and any advice or improvements you may have worked out!
Check out Step 5 (http://www.instructables.com/id/SDNED6MF82EXL84/), the last 3 pictures which are of the lower shoulder hinge. The balsa-to-dowel hinges are made just like that, only the balsa piece is used instead of the wrapped copper strap. The pictures there should be pretty clear (they show a metal piece instead of a wooden dowel but it's the same function).
If you're making this, I'd love to see pictures, and any advice or improvements you may have worked out!
This is my goal: http://www.flickr.com/photos/contumacy-singh/2542964063/in/photostream/
http://www.flickr.com/photos/contumacy-singh/2543790368/in/photostream/
http://www.furnation.com/cryalith/renfaire2/ <pictures
http://www.furnation.com/cryalith/renfaire.mov < video of the wings in action :)
http://www.furnation.com/cryalith/fursuitwings.html
keep in mind I don't use the finger sensor controller anymore, those proved to be too fragile.