The hardest part of this project was the vision software. I used RoboRealm to distinguish between 3 different colors of poker chips, red white, or blue. The webcam figures out what color the chip is and then tells the turntable to move depending on what chip is being sorted.
Unfortunately I could not figure out how to program this sorter the way I initially wanted to. Origninally I wanted the turntable to stay at the cup that was last dumped into. I had to settle on the turntable returning back to the cup for the white chips after every chip is sorted, you can see this in the video. This slows down the entire machine and makes it less efficient. Also I wanted to design some sort of chip feeder for the conveyor belt, so you could dump a whole pile of chips into it and it would put them neatly on the conveyor belt. I never got to this and just fed the conveyor belt by hand.
For more information or the code I used to sort the poker chips email me at email@example.com