Step 3: Measuring and cutting (2)

Assemble the frame.
The frame consists of 4 pieces of Hollow Square Section (HSS) and 2 lengths of 12 mm solid round section.

2 of the HSS pieces have 12 mm holes drilled completely through both the inner and outer faces and the remaining 2 pieces have holes drilled only on the inner face)

2 lengths of 12 mm solid round section were inserted through the 2 HSS with and then the HSS with the single hole was placed on the end of the rod.

When properly fitted together, the frame drops into the lip of the BBQ at roughly the same height as the original grill plate and hotplate.
When I first saw this I thought you had used a piece of chimney flue with the bottom cut off. I wonder if that would work or is it not dense enough to hold the heat?
<p>I had the same thought. Would flue tile work?</p>
You Sir, are a genius ! i have been wanting to build a pizza oven for ages now but kept putting it off due to the amount of work involved. This has solved that problem, well done.
great Idea! you can still use the grill in the conventional manner? <br><br>Most would still be building the foundation for their oven while you enjoy a slice. <br><br><br>Thanks for the photo of the bottom of the pizza. That is the true test of method and crust recipe.
Oh and I especially like that you use a rack to cool it, I have a perforated pizza pan I drop them onto on a rack, when doing Sicilian I use the big cake cooking racks. then onto a cutting board, off the board on arack to keep bottom from too much sog. Drying the mozzarella for a day yields better oven results.<br><br>I will be stopping by later for a slice I will bring a jug of red and a case of cold ones, even a diet Pepsi for me, the driver!!!!
awesome, I just lined my BBQ with fireplace bricks, I have even cooked fruit pies in my Webber Grill. <br><br>You can make this same insert that fits INTO your house gas oven. Preheat 30 minutes at 550 degrees and party on! <br><br>you could do a layer of bricks above a rack and one as the cooking floor since they may be cheaper then a pizza oven tile (they are hard to get, fire bricks are not)..I love this idea , also if you have acess to clay pipes (red clay outta ohio) you can cut one in half, not as much mass but they work as well, you could slather on 2 inches of castable to have a thick shell, but this is too annoying to do. For an outdoor oven box (fixed in place)you could do this or th epipe parts and back fill with sand. Firing time is huge maybe two hours. But you could do bird pib cow and pizza. <br><br>For straight pizza domes are better, for other items barrel ovens are perhaps better. <br><br>This a winner. Loved it<br><br>ciao
could you list where you bought the refractory oven tiles? this would immensely help others to find this material.
How long did it take to cook the pizza on the grill? Would you happen to know the air temperature or the stone temperature?
Hi,<br><br>I cook at 360 Celsius / 680 Fahrenheit.....takes 30 minutes or so to get up to heat on full.<br><br>Pizza cooks in approx 2 minutes at that temperature, depending on toppings.<br><br>Mdub
Bravo Sir! Nice work, gives me the kick in the pants I need to build my own. My only reservation is the size limitation. I see your cooking stone is only 300mm x 300mm or just under 12&quot;x12&quot;. The stone I use in my kitchen oven is 15&quot; x 16&quot; and many time I wish it were bigger. Beautiful outdoor oven.
nice instruc, great build! Do you think the dome shape helps somehow? I mean the shape itself not the enclosure, wouldn't a flat top work?
Yes a flat top would work, but you would need extra steel support for the top. However the dome is self supporting so long as the sides don't move. I also think the dome looks better than a flat top.
Awesome work... just have one question.Do you put the pizza in or on the dome?
To answer your question, the pizza actually cooks on the 1 remaining refactory tile which was not cut into strips. You position the tile under the dome and it sits on the metal frame. I guess that i should have shown the pizza cooking so you could see it in action.
The brick-work arch is beautiful. Are you cooking the pizza on the slab I see in step 5 or does it rest on something else? L
Yes, the pizza actually cooks on the 1 remaining refactory tile which was not cut into strips. You position the tile under the dome and it sits on the metal frame.

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