BICYCLE UTILITY CART FROM OLD GOLF PULL CART

 by DoDo729
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 We stay in Yuma, Arizona for 5 to 6 months of the year and a bicycle is a major mode of transportation. However is does not work when I need to get water, do the laundry, get propane or haul the recycle stuff. Now none of these trip are far, it is just the items are to heavy or bulky to carry on the bike so I was forced to use my car. I started looking around swap meets, flea markets and goodwill stores for something I could build a cart out of.  I was able to get all of my components and only spent $20.00, which included some brand new hardware.

MATERIALS:

1 - Golf pull cart - used
1 - Large metal basket - used
2 - Air filled tires and rims - used
4 - Pieces of 1" flat iron - New
4 - Small bolts and locking nuts - New
2 - Square U-botls - used
1- Nut and bolt for the hitch. 

INSTRUCTIONS:

The first thing I did was take off the original wheels that were on the golf cart and replaced them with two larger air filled tires and rims.  I then removed the brackets from the golf cart that held on the golf bag. This left me with a bare frame. I mounted the basket on the frame of the golf cart using the flat iron and nuts and bolts. This was done by drilling out holes through the flat iron and frame. The flat iron hold the basket to the frame very firmly, but it had no support side to side. I snooped through my hardware and found two 6" U-bolts. I bolt them to the wheel supports of the golf cart and then zip tied the tops to the basket. I took off the hand grop on the golf cart and drilled a hole through the handle. It now attaches to my bike with a eye bolt and nut. The golf cart handle is adjustable so it is easy to get the cart level. It is now very steady and will haul 60 pounds of water. It works like a charm, was easy to built , and cost next to nothing. I am sure it will have many uses. See the photos. Any questions, please just email me. Thanks.
fallen89feet says: Apr 4, 2013. 2:37 PM
where did you get that signal light set?
DoDo729 (author) in reply to fallen89feetApr 12, 2013. 7:02 AM
Hi, Thanks for looking and commenting. What you are seeing is not a signal light set, it is just two Bell LED tail lights mounted side ways. Thanks again.
onemoroni1 says: Mar 15, 2013. 8:45 AM
I did a similar bike trailer out of a golf bag carrier. However, I kept the original wheels, after a few hundred miles changed the hitch design (not posted yet) and small improvements. I like the basket as opposed to my large plastic tub (not posted yet). My ideal trailer design would be the kid carrier because of the lower center of gravity and inflatable tires. Good instructable.
DoDo729 (author) in reply to onemoroni1Mar 16, 2013. 9:58 AM
Hi thanks for looking and commenting. Would be very interested in seeing your hitch set up. this one works, but am looking at revising it to something a little more stable. Thanks again.
onemoroni1 in reply to DoDo729Mar 22, 2013. 7:25 PM
I just posted an instructable with my improvements.
onemoroni1 in reply to DoDo729Mar 17, 2013. 6:40 PM
Give me a bit here and I will amend my original instructable showing the modifications. About a week.
spratjack70118 says: Mar 14, 2013. 9:37 PM
Nice job. You should consider placing a short "safety" chain/cable from the handle to the bike rack in the event of a hitch failure. You wouldn't want a loose trailer careening down the road. Keep up the good work.
DoDo729 (author) in reply to spratjack70118Mar 16, 2013. 9:57 AM
Hi, Thanks for looking and commenting, that is a great idea and will incorporate that very soon. Thanks.
l8nite says: Mar 14, 2013. 8:21 PM
great way to think outside the box ! I was trying to figure out your "hitch", can you add some more photos of it and/or a description please
DoDo729 (author) in reply to l8niteMar 16, 2013. 9:56 AM
Hi, thanks for looking and commenting, the trailer is attached with an eye bolt, bolted to the reflector bracket on the rear rack through a hole drilled into the handle of the golf cart. Looking at a better way to attach it and when I do, will publish the upgrade. Thanks again.
KDaver says: Mar 14, 2013. 10:20 AM
Great project..
well done and looks great..

How high is the center of gravity? and is it stable on tight turning?
Also.. the bar on the back.. almost looks like you can have a few hooked up in a train..
that would be another project.
DoDo729 (author) in reply to KDaverMar 16, 2013. 9:53 AM
Hi, thanks for looking and commenting, the center of gravity is 16" and it is fairly stable in corners as long as you're not trying to set a speed record, just make sure you load is distributed evenly as possible, I have hauled 60 lbs of water with no problem. As for the back that is just the way the cart was and who knows what changes I will make in the future. thanks agian
2nup350 says: Mar 13, 2013. 12:26 PM
be sure to clip your dogs collar to the basket, and line the bottom with cardboard. my dog jumped out once after a cat. my kart is an old kiddie hauler with the fabric removed and milk crates bolted in.
crkrjak2001 says: Mar 13, 2013. 11:28 AM
I was just thinking about designing something for my puppy to go bike riding with me. A front basket isn't feasible as all the cables, my headlight, horn, etc are all there. Next idea was a basket above the back tire, but too wobbly for my dog. Now a pull-behind trailer, tremendous idea! I'm going to the resale shops and start looking for a golf pull cart! Thanks for sharing, and I'll be sure to publish mine when I get it done!
DoDo729 (author) says: Mar 12, 2013. 3:23 PM
Thanks for looking and commenting, It did turn out better than I expected and you are so right about u bolts, so many applications.
audreyobscura says: Mar 12, 2013. 3:06 PM
This came out super sweet! U-bolts are seriously the most handy thing in the world.
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