In the late summer of 2011, I was approached with a unique puppet build challenge. I was contacted by the producers of a movie being produced in Kuala Lumpur Malaysia. They needed a life like brown bear for a scene in the movie that would attack the hero of the story.
With most film productions, it is always the challenge to create something on a budget ( in this case extremely limited budget) and within a ridiculously constraining timeframe. I don’t know if I was being a glutton for punishment, or looking to really challenge my creative self… but I took the contract. I won’t go into the details of the money and time needed. I will just say that there was really not a lot of either commodity, but I managed to make something I’m rather proud of.
Step 1: Mouth Mechanic
Step 2: Let the Fur Fly!
Step 3: Bear Body Building
Okay, So with my buddy Brad as my test subject, I was able to sort out a light weight foam and aluminum structure to turn a stunt performer into a giant bear.
I used a variety of foam densities. I used more flexible foam around the neck, arm and shoulder areas of the body suit to allow for movement.
For the more rigid parts of the bear anatomy, I used high density foam. I even made use of the inexpensive thick foam mats that you can buy at most hardware stores.
The rear legs were set as a groove and socket opening to keep the “bum” shape of the bear. The rear legs could pivot, almost like an oversized action figure’s legs. This also maintained the bulky body.
The performer would walk on his front legs with use of crutches. These were integrated into the “waking” version of the puppet suit legs.
The final foam under structure was trimmed and finished with adjustable leather straps and fittings.
Note: No Balloon guy was harmed in the making of this suit ;)
Before I did send out the puppet, I did have a little bit of fun on my Youtube channel with it. I won’t embed those here as there is some “adult” language in them. But if you are looking to hear some really bad bear jokes, you can find some stuff on my Youtube Channel here.
The movie itself “Vikingdom” looks pretty neat. This bear does appear in the trailer at the 0:33 mark. Don’t blink, you may miss it. I don’t know how the bear will look in the final film, they may have layered a lot of CG overtop of it. It may look like a guy in a furry suit flopping about.
In any case, I’m proud of what I was able to do with little time and budget. I had a lot of fun with this creative challenge and learned a lot in the process.
I hope you all find this inspiring.