Travel Toothpaste Refiller - SUGRU STYLE

 by EnergyHandyman
Featured
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If you travel, you have probably purchased a small quantity of some product that you already buy in regular quantity or bulk.
Toothpaste often comes in 6.4oz tubes or greater, but the TSA allows 3oz or less.

For the last several years, I have occasionally transferred toothpaste from a large tube into a small tube in order to travel by plane, and actually, I am a minimalist and I prefer using a travel tube at home so that it takes up less room on the vanity.

I am frugal, and creative, and for years i simply made a little bit of a mess while squeezing the big into the small and I end brushing my teeth with the over-fill or spillage (quantity 3-5 times more than normal brushing)

This easy tool will save me time and money and will probably last the rest of my life.
 
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Step 1: WHAT DO YOU NEED???

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WHAT DO YOU NEED???
- at least 2 toothpaste tubes(or LIDS) to start with.
one "sachet" of SUGRU (uncured silicone rubber)
scissors (to carefully open SUGRU)
drill with proper drill-bit

OPTIONAL:
Tweezers to remove drilling shreds if there are any
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nickodemus says: Nov 2, 2011. 4:54 PM
Great instructable!
Jack A Lopez says: Nov 6, 2011. 6:22 PM
Putting toothpaste back in the tube is said to  be like putting the cat back in the bag.  In fact both of those phrases are used figuratively in the English language to describe processes that are easy to do, but difficult to undo.

But now conventional wisdom might have to rethink the cliche about putting toothpaste back in the tube.  Nice instructable!

projectsugru says: Nov 7, 2011. 4:06 AM
I love this, it's awesome :)
ddevine2 says: Nov 7, 2011. 7:01 AM
I travel quite a bit, and the brand of toothpaste I like best is just not available in small tubes. With this method.. I can switch brands and get exactly what I want. Brilliant!
Mr.Sanchez says: Nov 7, 2011. 7:05 AM
so clever...
iOskr says: Nov 7, 2011. 8:06 AM
Goood Idea!!!
Manny B says: Nov 7, 2011. 8:28 AM
Holy bahjebus! It's awesome seeing this Instructable. About 10 years ago, i mentioned to someone that the small toothpaste things were convenient but wasteful. I wondered if they could be refilled someway using a DIY cap system. Man, i was laughed out of the room and called 'cheap' :(
Thanks for putting this out there.
erwin says: Nov 7, 2011. 9:47 AM
Love it!!!
Great idea!
EG
Damien.Wise says: Nov 7, 2011. 11:10 AM
Elegant hack!
This is what SUGRU is all about. :)
daryl.bookout says: Nov 7, 2011. 11:56 AM
Excellent idea! Now if I could just learn how to refill the travel sized shaving cream cans I'd be all set!
AmyLuthien says: Nov 7, 2011. 2:07 PM
Ah! Smart idea! Now that's thinking with your noodle!
banker says: Nov 7, 2011. 3:56 PM
These work great. I used hot glue on mine. Clean them out after use with hot water and a toothbrush. Ha Ha.
caps.jpg
EnergyHandyman (author) in reply to ddevine2Nov 7, 2011. 4:38 PM
I want to see your photos
EnergyHandyman (author) says: May 13, 2013. 1:36 AM
Thanks Guys! So now it has become a game, that when I need SUGRU for something (I often need just a fraction of a pouch) to have other potential projects lined up, so do the clipping and drilling ahead of time, and mix and match all your old lids. YES! The thread varieties are increasing.
Telvroi says: Nov 13, 2011. 3:39 PM
Whats the point in this?
EnergyHandyman (author) in reply to TelvroiApr 15, 2013. 7:14 AM
to get toothpaste all over yourself and the bathroom before you go on a plane,
to buy toothpaste in the least economical amounts,

no really,

if you don't get it, it's not for you!
carlo$ says: Mar 26, 2013. 3:29 PM
very cool. you beat me to it. Thanks.
jblanton1 says: Nov 8, 2011. 3:42 PM
I made something similar a couple of years ago, but instead of gluing the two tops together, I put both of them into the flame of a gas burner just long enough to get the ends molten (but not burning) and then pressed them together so that the two plastics fused together. I soon learned that not every toothpaste tube has the same size / screw threads.

More often than not, I just grab the two tubes of toothpaste, hold them firmly together and squeeze from the large tube to the small tube. If you don't do it right, you will have a bit of a mess on your hands...
lanceearlhaines in reply to jblanton1Nov 11, 2011. 12:06 AM
Its all about the free hand squeeze! What mess?
EnergyHandyman (author) in reply to lanceearlhainesNov 11, 2011. 7:16 AM
You are sooooo amazing that you can do it freehand with no mess.

just kidding,

I consider myself incredibly coordinated, but it is tricky to get the transfer to work when the source tube is nearly empty, let alone trying to keep it neat, and this device really makes it super easy, even for my wife, whose thumbs bend like Gumby
lanceearlhaines in reply to EnergyHandymanDec 8, 2011. 3:26 PM
To each their own....solution and flavor of paste. LOL
jblanton1 in reply to EnergyHandymanNov 11, 2011. 11:22 AM
It works better if the source tube is nearly full. You just grab it in your fist as squeeze. If the source tube is not pretty full, I don't use it without the adapter...
cbraden-williams says: Nov 10, 2011. 3:55 PM
I will make these for our toothpaste and for hair color tubes because my daughter and I are cosmetoligists and use a lot of hair color.

I also have several of these 'Tube Keys' that we use on toothpaste, hair color,Neosporin, Hydracortzone cream, hand lotion and anything else that comes in a tube. They are $2 each but we didn't pay that much for ours because we got them at a beauty supply store in packages of 12. Add this to your cool refiller and you'll save some money and feel better about not being wasteful. It keeps a lot of empty tubes out of the landfill, too.

http://www.google.com/products/catalog?q=tube+key&hl=en&qscrl=1&nord=1&rlz=1T4MOOI_enUS441US442&prmd=imvns&bav=on.2,or.r_gc.r_pw.r_cp.,cf.osb&ion=1&biw=1366&bih=554&wrapid=tlif132096847324410&um=1&ie=UTF-8&tbm=shop&cid=9834854737315582061&sa=X&ei=KGG8ToekNpGlsAKU85jdBA&ved=0CGIQ8wIwAA#
EnergyHandyman (author) in reply to cbraden-williamsNov 11, 2011. 7:19 AM
this is what the TUBE KEY is
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jblanton1 in reply to EnergyHandymanNov 11, 2011. 11:20 AM
Those things worked a lot better with the old soft metal type toothpaste tubes... The new tubes that are made from plastic just keep unrolling...
dpitts4 says: Nov 8, 2011. 6:13 AM
Just a little add to make faster and easier. I am a painter and use a paint tube extuder for both toothpaint and my paint tubes. It is awesome and my kids love to use it (only when present ;) ) Anyway here is a link for one on amazon http://www.amazon.com/dp/B004WQINJS/ref=asc_df_B004WQINJS1772090?smid=AZS5DWT1I69ME&tag=shopzilla_mp_1182-20&linkCode=asn&creative=395105&creativeASIN=B004WQINJS
rickets in reply to dpitts4Nov 8, 2011. 11:17 AM
tried to use the link......unable to get it to go through in address bar and won't go on amazon
lanceearlhaines in reply to ricketsNov 10, 2011. 11:43 PM
link worked for me.
dpitts4 in reply to ricketsNov 8, 2011. 5:41 PM
soory about that. Here try this one http://www.dickblick.com/products/tube-wringer/

you can also find it by google paint tube wringer or paint tube squeezer
mkanoap says: Nov 9, 2011. 8:20 PM
What's a GOOG bond?
scm64 says: Nov 9, 2011. 2:50 AM
The rule is that you're supposed to change your toothbrush every few months and more often if someone is sick. It seemed to me that rubbing your toothbrush against the same tube of toothpaste as everyone else in the house is the same as sharing the same toothbrush. I don't know how bad it actually is but because it gives me creepies, I buy a travel size tube for everyone in the house....our own personal tube.

If I were to make the refillable thingy, I'd make one for each member too. I'm not really a big germ-a-phobe in other areas. But when I heard about how often to change toothbrushes and how they should be covered when you flush the toilet, I got a bit anal about it. (ohh. no pun intended).
bio_Med says: Nov 8, 2011. 4:22 PM
I found an even simpler way to do this, and I've been doing it for years.
http://www.instructables.com/id/Toothpaste-Tube-Refill/

will show you how!
agis68 says: Nov 8, 2011. 10:40 AM
well when i did this some summers ago with the suntan creme my wife said iam too stingy....ofcorse the coming green thinking approved my "stingy" job....hhehehehe
projectsugru says: Nov 8, 2011. 5:27 AM
check out this video by Do The Green Thing, it's lovely :)

 
agis68 in reply to projectsugruNov 8, 2011. 10:32 AM
excellent video!!! with great big band era music
mik1700 says: Nov 7, 2011. 8:58 PM
I like the idea, nice job. I have always thought of something like this, but in the end, I just put the two tops together and squeeze one into the other. Works every time, no tools necessary.
RichardBronosky says: Nov 7, 2011. 8:21 PM
Any time I see people doing projects like this with products that touch food (or other ingestibles) I have to recommend J B Weld. The product is safe if you aren't using it at cooking temperatures.
cvbritton says: Nov 7, 2011. 6:46 AM
Great idea. I started carrying small tubes when backpacking (before TSA).

In step three you'll notice that most caps have a sizable indention opposite the threads. I use epoxy for these 'adapters' and fill the indention. This makes it easier to clean out the adapter after the filling is done. I keep a 'set' of adapters in a drawer rather than on the big tube.

The variety of thread sizes keeps expanding.
EnergyHandyman (author) in reply to cvbrittonNov 7, 2011. 4:44 PM
The less my toothpaste touches foreign chemicals the better.
The fewer materials needed the better.

I want to see pictures of your version.

The whole point is to save time, and for that reason I am just gonna leave the tubes connected to empty travel tubes and never clean anything. it is actually easy to keep the toothpaste off the threads.
cvbritton in reply to EnergyHandymanNov 7, 2011. 5:16 PM
Not much to see really.
I used epoxy BETWEEN the caps instead of your RTV AROUND the caps.
I chose a slightly larger drill bit also (or so it would seem).

I gave 'adapters' to two friends who also appreciate the ability to 'put toothpaste back into the tube'.

I rinse the 'adapter' after I use it.
Don't use it that often now that I'm doing less backpacking and other traveling.
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