If you had to buy everything, it might get up to about $75. If you use nails for most steps, probably $30
There are a few things that make this unique, and a few things I learned that I will apply to my next Tumbler, so I hope you enjoy!
Step 1: Get All Your Parts Together
1 - 55 gallon Drum (mine was from RV Antifreeze)
3 - 2' x 4 'x 8' Pressure Treated Boards
1 - 6' Galvanized Fence Post
3 - Door Hinges
3 - Barrel Bolts
6 - 3/8" x 1' Threaded Rods
12 - 3/8" Nuts
20 - 3/8" Lock Washers
8 - 3/8" Flat Washers
36 - 1/4" Nuts or Wing Nuts
36 - 1/4" x 3/4" Bolts
8 - 3/8" x 4" Lag Bolts
4 - 1/2" x 4" Bolts
4 - 1/2" Lock Washers
20 - 1/2" Flat Washers
1/4" Drill Bit
3/8" Drill Bit
1/2" Drill Bit
1 3/4" Hole Saw
Helper, or a lot of patience for certain parts.
Note that my Helper didn't feel like hanging around much!
Step 2: Make Your Base / Frame
2. Lay 4 of them out and make 2 large X's
3. Drill 2 1/2" bolt holes thru each X, and secure together with 1/2" Bolts, Nuts, Washers, and Lock Washers
4. Cut the bottom of on side of each X at a 45 degree angle (cut out a triangle) so the bottom will rest evenly on the ground.
5. Cut 1' off the other ends of each X
6. Get your Helper (if he's not running away), and have them hold an X for you while you hold and work on the other one.
7. Use your 3/8" drill bit and drill pilot holes for the cross beam across the bottom (the part you cut the 45 degree cut on).
8. I measured my cross beam 3" off the ground.
9. Secure the Cross Beam with Lag Screws, Flat Washers, and Lock Washers
10. Repeat 6-9 for other side
Step 3: Prep Your Barrel
I know everyone says you should use food grade, but RV Antifreeze is designed to be used in Drinking Water Systems, and safe after a thorough rinsing.
You would be amazed at how many places use RV Antifreeze, and are willing to part with the Drum's.
1. Wash thoroughly, I used a pressure washer.
2. Drill a 1-3/4" Hole dead center, on each end, using your hole saw.
Step 4: Mark Your Door and Hinge Holes
2. measure your shovel, then allowed ample room for me to get it in and out easily.
3. Take a Hinge, and a Barrel Bolt, and marked where all the holes will go.
4. Use your 1/4" Drill Bit and drill holes where you made your marks for hole
Step 5: Drill and Cut the Door: Attach Your Hardware
2. Use the corner holes and cut out your door with your JigSaw
3. Attach your hardware, using the 1/4" bolts and nuts
Step 6: Cap the Big Holes
Step 7: Add Stirring Sticks
1. Attach a 3/8" Nut, Lock Washer, Flat Washer onto a 3/8" Threaded Rod, about 4" from one end
2. Stick the Threaded Rod thru the Drum, and attach the other side using the same hardware setup
Step 8: Add Vent Holes
Step 9: Insert Fence Post and Place on Base / Stand
2. Take your work of art, and place it on the stand you created.
3. I was thinking of drilling thru the post and inserting bolts or Cotter Pins to keep it from sliding off the stand, but after testing, this is not going anywhere!
Step 10: Start Composting!
I plan on having plenty of Compost ready for next growing season!
Step 11: Things I Learned
*Shrinkage - the plastic has a tendency to warp a bit after it's cut, so be sure to allow ample room for the latch to function. Do not butt the two pieces together when drawing out your placement holes.
*Stirring Sticks - I carefully measured my door so my shovel will fit in and out, but I placed two of my stirring sticks right below the door, so my shovel will hit them and not be able to get very deep into the Drum at all! Measure Twice - Cut Once!!!
*General Hardware - I probably could have gotten away with a single box of nails instead of all the elaborate fastening hardware, but I did have most of it laying around, so I used it. You can probably save about $20 if you just use nails for the fastening of the boards.
Thanks for looking!