Introduction: Backyard Ebb and Flow Hydroponics

This instructable gives details on how to build an ebb and flow ( or flood and drain) hydroponic system for a decent price! It cost me less than US$100. An ebb and flow hydroponic system works as follows.

Plants are put into a grow box in an inert medium, nutritious water is then pumped into the grow box from a reservoir several times a day, flooding the entire grow box and plants roots. The grow box then drains all the water. This process happens several times a day which provides the plants roots with nutrition as well as the air it needs. The process of flooding also washes away any salts or unneeded material from the plants roots.

This system of hydroponics is used by several hobbyists as well as commercial growers.

The system described here can be used outdoors or indoors with the correct lights. (although I haven't tried using it indoors yet)

Step 1: Construction Materials

The following is a list of materials needed to make an ebb and flow (flood and drain) hydroponic system

2 x cat litter boxes, or something similar.
1 large reservoir, I used a 110 litre black (to reduce algae) plastic storage box.
1 x pump, check your pump head to make sure it will work, I am using a 650 litre / hour pump.
1 x digital display plug timer.
4-5 m of 12 mm PVC tubing.
4 x 12 mm to 1/2 inch irrigation elbows.
2 x 12 mm irrigation T pieces.
8 x rubber washers.
2 x 12 mm pop up sprinkler.
2 x 12 mm plastic nuts.
10 m 40 mm PVC pipe.
8 x 40 mm PVC pipe elbows.
8 x 40 mm PVC T pieces.
Plumbers tape.
Some shade cloth
Optional piece of chipboard
A few nuts and bolts

Step 2: Tools Required

The following are the tools that I used however use what you have available to you .

Drill.
Various drill bits
Craft knife.
Hack saw / angle grinder.
Measuring tape.

Step 3: Preparing the Grow Boxes

The two cat litter boxes mentioned earlier will be used as the grow boxes. The following are the steps taken to prepare the grow box.

The first step is to drill 2 20 mm holes through the litter boxes, one for the water to flow in from the pump (and out when the pump is off) and the second hole will be for an overflow. Where you place these is up to you, I chose to put them in the middle on each end of the grow tray ( see image 1).

Wrap plumbers tape around the threaded side of your 12 mm irrigation elbow, place a rubber washer on and push through the drilled hole. Do this for both drilled holes (see image 2).

I used pop up sprinklers as the overflows, the reason was I was unable to find any other threaded fittings that fitted on the 12 mm elbow. I disassembled them and used the case only ( I use these sprinklers in my garden anyway so internals won't go to waste) I also cut them to the correct overflow height(see image 3 and 4). I screwed this onto the 12 mm fitting inside the grow box again with a rubber washer (see image 5 and 6).

Finally I used the plastic 12 mm nut and shade net with a rubber washer to attach the other elbow where the fluid will flow in (see image 7).

I also added shade net into the overflow so no big particles get stuck in the system (image 8).

Step 4: Preparing the Reservoir.

The reservoir will store your highly nutritious H20 for you plants.

The submersible pump needs to be placed inside the large reservoir, and 3 holes need to be drilled into the lid. 2 12mm holes need to be drilled for the pump output and the other for the overflow back into the Reservoir (see image 2). The third hole needs to be drilled for the pumps power cable to exit the tank. I placed a slit on the side of the tank( see image 3 and 4).

Step 5: Building the Frame

Image 1 shows the design of my frame for the project, we wanted the grow boxes to be at a nice height so settled on ±1 m. The width and length were dictated by the size of the grow boxes. 40 mm PVC pipe was used to build the frame.

Step 1 of the frame building was cutting the Pvc to size. Chances are your grow boxes will be slightly different sizes so you will need to measure and calculate the length you need. My exact dimensions are shown in image 1. Image 2 and 3 show me cutting pieces to size.

Image 4 shows me assembling with T pieces and elbows.

Image 5 shows the completed top part of the frame.

Image 6 shows me checking that the reservoir fits and that grow boxes fit in the frame and image 7 shows the completed frame with grow boxes in place.

During my first tests I wasn't happy with the weight of the cat litter boxes resting on the pvc alone. So I attached a piece of chipboard at the correct height across the width of the frame. (See image 8) I attached it by drilling holes into the chipboard and using some bolts I had at home to make a type of u bolt. (image 9)

Step 6: Completing the Plumbing

The pvc pipe was then attached to the grow box via the elbows (image 1). The two grow boxes overflow and input were joined using the t piece (image 2) and the inlet and overflow were fed into the Reservoir ( image 3).

Step 7: Timer and Grow Medium

The final step was to add the grow medium. I chose to use expanded clay, or hydroton. Then plug the pump into a timer and set the timer for how many times a day it needs to water the hydroponics.

I'm also not going to go into detail about nutrients used as there is a lot of info on the Web about hydroponic nutrients.
Mine is set to flood 5 times a day, and I currently have seedlings in the system. See the pictures above.

I am still very much learning so I don't know how well the system will work and what problems I will have. I will keep this instructable up to date as time passes.

Step 8: First Set of Changes Made

Hi all,

So I have made a couple of changed to my rig. My first change was that my reservoir was massive. Way to big so I have replaced it with a 25 l bucket.

This however also lead to an issue that was brought up before, and that was light contacting the high nutrient water. So I bought some white sheeting. It was $10 for 10 m x 1.5 m. I wrapped the entire frame in this to minimise the amount of light on the clear tubes and semi permeable bucket. This should hopefully stop any algae growth!

Thanks all for the favourites, comments and views! And watch this space, my next hydroponic instructable is coming soon.

Step 9: October 2015 Update

Due to persistent algae growth, I have had to make a few changes. I was getting worried that my plants weren't getting enough oxygen so had a bit of a rethink.

What ended up changing was that I changed the white bucket out for a darker coloured bucket that allowed less light through. I also covered the clear PVC pipes with black irrigation tubing, allowing no light to penetrate. Where there were still gaps I covered with black Duct Tape.

Comments

author
diy_bloke (author)2015-05-13

i did a similar system some time ago, just flooding and draining as i didnt get my bell syphon to work and though it initislly worked well, at a certain moment plants started to stun and wither away.
Not enough aeration?? dont know, but i am curious to see how you are doing

author
diy_bloke (author)diy_bloke2015-05-13

let me add that my experience with the rockwool thingies is just bad. They easily get too wet

author
Harry Wright (author)diy_bloke2015-10-07

Hey quick update on the rockwool cubes, I have been using them for a few months now and have had no problem, almost 100% germination rates and almost all the seedlings have survived transplant

author
diy_bloke (author)Harry Wright2015-10-07

I have tried the hydroponics again this summer. I only used large seeds such as pumpkin and beans to avoid the rockwool that is necessary for smaller seeds. But due to ill working Bell siphon I just did a 5x day feed with water from my pond and let the ater drain back in the pond through the pump.

very good results The only problem was that apparently the plants did so well that their root system became massive and clogged the entire set up to an extend that my container would overflow before all the water was evenly distributed.

Well at least I know it did great, just need a bigger container or less plants or make sure the water still can flow through the system in some other way.

author
Harry Wright (author)diy_bloke2015-10-07

The rockwool cubes are quite sensitive to overwatering, so that might be a problem. If you are struggling with the cubes, maybe try a perlite/ coco coir mixture in a net pot as a starter instead, they also work well.

I also had a problem with trying plants that are to big in the system. I attempted to grow a cauliflower in the system and i was way optimistic. It did the exact same thing as you have mentioned. It clogged the inlet and ended up spilling nutrient water on the floor.

I have learned the limitations of this system, one of which is grow smaller plants (like lettuce).

My dutch bucket system is doing very well with the larger plants (tomatoes, peppers, pumpkin, cucumber etc) and I highly suggest that sort of system for the bigger ones. It has been doing very well.

author
diy_bloke (author)Harry Wright2015-10-08

yes they easily get too wet.
thanks for the advice, but I have no trouble growing in other media, it is just therockwool that is a pain in the behind.
A cauliflower? wow. I guess it is possible but they need a lot of space.
I currently brought my system inside and planted peppers. I put a seed in some blotting paper and stick that in between the hygroton.
Also grow basil from cuttings.

I found one can grow from small seeds in a gravel or small pebble medium. Seeds tend to stay put while sprouting

author
diy_bloke (author)Harry Wright2015-10-07

thanks. Wonder what I am doing wrong

author
rfernandes18 (author)diy_bloke2015-05-14

yeah! I have the same problem...

author
diy_bloke (author)rfernandes182015-05-14

good to know i am not the only one. I have gone back to just soil :-)

author
Harry Wright (author)diy_bloke2015-05-13

Let's hope that I have better luck with them than you did.

It could be an aeration problem. I might add a cheap air pump and airstone if I see that I am getting aeration problems.

My plants are still tiny the photos taken in this instructable were taken yesterday, so don't have enough time to tell if they're working well or not.

Will keep you all informed

author
padbravo (author)2015-05-13

Tks for your interesting post... This method its new for me... so, I'll try to find a good chance to try it...

author
bradnh (author)2015-05-12

Great instructable; thanks! Just curious; how'd you arrive at the 5x/day schedule? And for how long do you flood each of those times? Thanks!

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Harry Wright (author)bradnh2015-05-13

I have been reading a lot about hydroponics and they say depending on your grow medium and plant size you must water between 2-10 times a day, so I thought 5 would be a good starting point. My system is outside so I only water during daytime hours. The pump runs for 5 min each time, enough time for the trays to fill up and overflow for a couple of minutes, then it empties.

author
bradnh (author)2015-05-12

Great instructable; thanks! Just curious how did you arrive at the 5 x

author
petercd (author)2015-05-12

A great quick and easy version, nice one.

Only problem you most likely will encounter is slime/algae buildup in your res due to light leaks via your clear pvc tubing, even more so if you're using nutrients.

It's easily solved using a blue permanent marker on the tubing like I did on my water level tube.

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author
Harry Wright (author)petercd2015-05-12

Thanks man I am still learning, thought the clear pvc might be an issue... Thanks for the advice