Instructables
Picture of Belt Sander Stand
Make a stand for your belt sander and free a hand!

My wonderful wife bought me a boatload of Sears Craftsman power tools a few years ago. One of the tools in the treasure chest was a belt sander. However, I wasn't really using the belt sander for large surfaces. I was mostly using it to clean up my rough cuts on small parts. To do this I would hold the belt sander with one hand and the part with the other. No too safe and not very controllable. Using scraps of junk lying around my garage, I decided to make a stand. Now I can use both hands to hold the part for better safety and accuracy.

I also designed this stand so that you can quickly remove the belt sander from the stand by unscrewing two wingnuts. But to be honest, since making this stand, I've rarely used the belt sander in the hand held mode.

I apologize for the lack of photos in this Instructable. I threw this stand together a long time ago. I can't disassemble it for new photos because it is glued together. This belt sander stand is linked to another Instructable I previously posted. http://www.instructables.com/id/Make-a-footswitch-become-a-monkey./
The stand was in one of those photos. Some Instructable viewers were interested in how I made this stand. So I decided to create this Instructable, after the fact.

Oh yeah, as commented in my other footswitch Instructable, this will only work on belt sanders with a trigger lock. Or if you're desperate you can always zip tie the trigger and make a footswitch.

Note, my belt sander is a Sears Craftsman Model 315. It is an older model and is no longer available from Sears. All belt sanders are different. Shape and dimensions differ especially in the handle/grip area. My model 315 has a very angular shaped enclosure with many flat surfaces. Flat surfaces made it easier to mount to a stand. Newer belt sanders are more organic in shape. (Can someone tell me why a power tool needs to look like the head of Alien?) So the method I used in this Instructable may or may not apply to your belt sander.

If you don't own a belt sander, you can always go to Sears and purchase a proper bench belt/sander:
http://www.sears.com/shc/s/p_10153_12605_00921514000P?keyword=sander
They're reasonably priced and not much more expensive than a handheld belt sander.

This is an easy Instructable that you can do in one day.
You can put this together with basic tools:
Saber/Jigsaw
Screwdriver
Rock, Paper, Scissors
Drill
Square/Level
Awl
Clamps

Parts:
1.5" x 1.5" lumber (I think tradesmen call this 2x2 since they're half of a 2x4,)
1/2" thick plywood
Sheet rock screws
Wood glue
Plastic sheet
Silicone adhesive
Thread/string
Double sided tape
Transwarp drive
Vacuum cleaner nozzle attachment
2 Bolts, wingnuts and washers
 
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I build it but it didnt turned out as well as yours :D

Great! : )

jluther33 months ago

Here is a picture of one that I made.

IMG_20140429_151544.jpg
unknownuser2007 (author)  jluther33 months ago

Hey great design! I like it more than my vertical configuration!

munkey017 months ago
Building this for my Craftsman belt sander right now. Thank you for putting this together! Such a big help in current and future projects!
unknownuser2007 (author)  munkey017 months ago
You are welcome! : ) When finished post an Instructable. It is great to see all the different variations! : )
awesome, I have often done the same thing, by simply chucking the belt sander into my desk vise, but this is soooooo much better. Excellent!
Thanks for leaving the comment! : )
fallental3 years ago
Nice Instructable. I have that same belt sander :0
unknownuser2007 (author)  fallental3 years ago
Thanks! I use this rig all the time! : )
divxnz4 years ago
Hey nice... its a bit like my creation too:

http://www.instructables.com/id/Fixed-Disc-Sander-from-Angle-Grinder/
kleinjahr4 years ago
Nice job. If you do put a table on it might I suggest putting a protractor on it? Makes it easier to get the right angle.
 Curious though, it looks like the front of the sander is pointing down. Which means the belt is travelling up while grinding on it, a little iffy and harder to control.
sladek4 years ago
My sander has a handle at the front. Using a G-clamp, I clamped it to a workmate. The sander has a lock button on the trigger. It works well.
DSC01109.JPG
RBobbitt4 years ago
For stability, add a 2x2 bar laterally under the stand and then you can clamp it in a bench vice or Workmate.  You can make the clamp bar removable with bolts and wing nuts.  I've done this with one of those light weight drill presses made for portable electric drills.
unknownuser2007 (author)  RBobbitt4 years ago
Yes, good idea! I actually bolted this down to my workbench.
mdog935 years ago
perhaps if someone was making one with a table as well as making a grrove for a guide you could mke it so the table could be rotated up and down so you can use it as a tool rest like in the this instructable

http://www.instructables.com/id/Tool-Rest-for-a-Belt-Sander-for-Sharpening/

mdog
unknownuser2007 (author)  mdog934 years ago
Great idea! : )
Brilliant! Brilliant! I had been trying to do something like this for quite some time when I found this Instructable -- and I did it. Really extends the use of the belt sander in my shop!
Yes, agree! Now I use mine all the time! : )
mdog935 years ago
if it was was i would like to add a parts rest/ plate so if you want a perpendicular sand you can just slide it up and you know you'll get a 90 degree angle, but it could be taken off ( or adjusted to the right angle) if you don't want a 90 degree angle. just another idea mdog :)
unknownuser2007 (author)  mdog935 years ago
Yes, thanks for the idea. Handyman1959 below had the same idea and built it! : )
buckshot005 years ago
Very cool! Nice wood working skills!
unknownuser2007 (author)  buckshot005 years ago
Thanks! : )
chollo95 years ago
Simple, solid, and nicely finished. I'm on it . . .
unknownuser2007 (author)  chollo95 years ago
Thank you! : )
Consider making the base extend 4-6" to the rear (motor side) of the support. This would reduce the tendency of the whole shebang to tilt backwards when you're pressing the wood against the sanding surface. I made this modification to the design when I built the thing and it stays solidly on a bench. Of course, you may be able to clamp it to a bench too; that would accomplish the same thing.
unknownuser2007 (author)  Fred Juergens5 years ago
Thanks. I forgot to mention that I did end up bolting the stand to my workbench. Great idea though! : )
I love the idea it looks professional and i love the vacummn idea
unknownuser2007 (author)  stephenniall5 years ago
Thanks for the comment! : )
Whatnot6 years ago
Nicely done! you even thought of the dust removal :) And although I saw other projects for the beltsander stands I like how you moulded yours to the actual sander and how it looks more refined yet simple.
unknownuser2007 (author)  Whatnot6 years ago
Thank you! : - )
Thanks for the idea, here is a pic of the one I made. I had to do it a bit differently and the table is so thick because I failed to account for the back slope of the belt past the plate. I set-up the vaccume to get the dust from the stand and from the duat collector port. Here is a pic
PHOT0020.JPG
unknownuser2007 (author)  HandyMan19596 years ago
Great job! I like how you did your split dust pick-up! : - )
LinuxH4x0r6 years ago
Great idea, however I would strongly recommend a foot pedal or other switch.
unknownuser2007 (author)  LinuxH4x0r6 years ago
Thanks! I included a link showing how to make a foot switch. :-)
carlosponti6 years ago
I'd like to do something similar with my portable ban saw.
unknownuser2007 (author)  carlosponti6 years ago
Great idea! Go for it! :-)
Wyle_E6 years ago
An obvious improvement would be a table with a groove for a miter gauge. OT: Why doesn't the Instructables spellchecker recognize "miter" or even "instructables"?
unknownuser2007 (author)  Wyle_E6 years ago
Yes, great idea. My original plan was to include a table. Never got around to it. Thanks! : - )
Mr. Rig It6 years ago
Very Nicely Done Sir! May I add a suggestion. Perhaps you could add another foot switch to act as a rheostat foot pedal like on a sewing machine. This would allow you to control the speed of the belt sander. Very good job. You get a + from me.
unknownuser2007 (author)  Mr. Rig It6 years ago
Good idea. Thanks for the suggestion! : - )
bahjayum6 years ago
I was going to get a standing belt sander but I think ide rather do this
unknownuser2007 (author)  bahjayum6 years ago
That's a great compliment. Thanks! : - )
Awesome, looks very small and clean. :-)
unknownuser2007 (author)  GorillazMiko6 years ago
Thank you! : - )